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1、<p> Laser weld: microstructure and corrosion study of Ag–Pd–Au–Cu alloy of the dental application</p><p> M.L. Santos*, H.A. Acciari, L.C.O. Vercik, A.C. Guastaldi Instituto de Qu?´mica de Arara
2、quara-UNESP, C.P. 355, 14800-900 Araraquara, Sa?o Paulo, Brazil Received 10 June 2002; accepted 20 June 2002</p><p><b> Abstract</b></p><p> The laser welding process was introduc
3、ed into dentistry by the end of the 1980s, resulting on a great impulse to that area with the development of cheaper and smaller equipment, using simpler technique. This allowed greater use of that process on the confect
4、ion of prostheses compared to the brazing process since the heat source for that process is a concentrated light beam of high power, which minimizes distortion problems on the prosthetic pieces. Ag–Pd–Au–Cu alloy used on
5、 the confection of den</p><p> The microstructure was analyzed with the use of optic microscopy and the corrosion resistance was studied by the traditional electrochemical techniques and by electrochemical
6、impedance, under environmental conditions simulating the aggressiveness found in the mouth cavity. A structural change was detected on the weld area, which presented a refined microstructure deriving from the high-speed
7、cooling.</p><p> The base metal out of the weld area presented a fusion coarse microstructure. The electrochemical essays showed differences on the potentiodynamic polarization behavior in both weld and met
8、al base areas, indicating superior corrosion resistance in the</p><p> weld area. The impedance spectra were characterized by capacitive distorted components, presenting linear impedance in the low frequenc
9、ies area. D 2002 Elsevier Science B.V. All rights reserved.</p><p> Keywords: Ag–Pd–Au–Cu; Laser; Corrosion; Dental alloys</p><p> 1. Introduction</p><p> In search for alternati
10、ve metal alloys for odontological purposes, some researchers have applied the AgPd alloy to substitute the gold alloys, trying to reduce costs and to improve mechanical properties and corrosion resistance [1–4]. Due to s
11、ome difficulty in obtaining adaptation in prosthetic pieces, mainly the larger ones such as metallic structures molten into one piece, called cast monoblocks, the use of welding is necessary since this technique accepts
12、the work with segments of the prosthe</p><p><b> [4,5].</b></p><p> The process of laser welding produces a coherent, monochromatic, concentrated light beam of high power, and it h
13、as been applied to substitute the brazing in odontological prostheses welding. The laser welding process was introduced into dentistry by the end of the 1980s, resulting on agreat impulse to the area with the development
14、 of cheaper and smaller equipment due to its advantages and wide application, which made possible to use welding in a wide variety of metals and prostheticpieces [6]. </p><p> The use of electrochemical tec
15、hniques in the corrosion study is important for the understanding of its performance, biocompatibility and biofunctionality, when clinically applied, for these are constantly exposed to aggressive environments.</p>
16、<p> This research observes Ag–Pd–Au–Cu alloy microstructure behavior and the material’s resistance to corrosion under environmental conditions simulating the aggressiveness found in the mouth cavity, when used o
17、n dental implant prostheses before and after</p><p> subjected to the laser welding process.</p><p> 2. Experimental</p><p> Table 1 presents the mineral composition of the studi
18、ed material, using Wave Dispersive Spectroscopy—WDS. The cylindrical test specimens, with 0.27-cm diameter and 1.0-cm length, have been subjected to the welding process on butt joints [7]. The welding machine, Dentaurum
19、DL 20002S, used for the laser welding, uses a crystal NdYAG as source of laser, and the beam power was approximately 6.08 kW in 14 ms, originating a welding energy of approximately 85.12 J. The test specimens were manual
20、ly plac</p><p> areas of the welding cord and of the base metal were 0.057 cm2. The metallographic analysis of the exposed surface of the base metal and the welding area was done with optic microscopy, afte
21、r polish</p><p> with emery cloth from 180 to 1000 mesh, alumina with granulation 1 and 0.3 Am and nitro-muriatic acid application [8]. The work electrodes were prepared from the test specimens used on the
22、metallographic analysis. Measures of open circuit potential versus</p><p> time were used in the electrochemical essays, as well as potentiodynamic polarization and electrochemical impedance. An electrochem
23、ical cell containing NaCl 0.15 mol l _ 1 (0.9%) airy solution with three electrodes was also used, with the saturated calomel electrode (SCE) as reference system and a graffiti cylinder as auxiliary electrode. Electroche
24、mical measures of corrosion were done with a potentiometer Solartron SI1287. Potentiodynamic</p><p> polarization curves were observed at 0.001 V s _ 1 immediately. Impedance measures were done with the ana
25、lyzer of frequency response, Solartron 1255, connected to an electrochemical interface, Solartron 1287, and an amplitude of 10 mV was applied to a frequency channel that varied from 100 kHz to 6 MHz,obtaining five points
26、 for each frequency decade, controlled</p><p> by the software Zplot [9]. The software Zveiw [10] was responsible for the adjustments</p><p> 3. Results and discussion</p><p> Fi
27、g. 1 presents a coarse biphasic fusion microstructure in the base metal area. </p><p> Fig. 2 illustrates a refined dendritical microstructure in the laser weld area, deriving from the high speedy cooling i
28、mposed by the laser weld because of a located fusion process, followed by a quick cooling during the welding, which does not allow the microstructure to return to its initial biphasic structure.</p><p> Fig
29、. 3 shows the open circuit potential versus time curves for the base metal and laser weld areas of the Ag–Pd–Au–Cu alloy. The stabilization of the potential was observed 3 h after immersion for both areas, and the laser
30、weld presented a stabilization potential 50 mV higher. Some AgPd alloy researchers have observed that, usually, an alloy open circuit potential increases with the increase of the noble metals concentration[1].</p>
31、<p> show minute details the observation</p><p> Show minute details the observation to include to scan to give or get an electric shock the mirror and golds generally mutually analytical wait.</p
32、><p> Scanning to give or get an electric shock the mirror analysis is to will break the oral test piece to place in scan to give or get an electric shock the mirror observation</p><p> Its cryst
33、al structure, split the characteristic,deep, pore, hot influence area Size etc..The gold is mutually analytical to try the piece to the welding to make into the gold first to whet mutually Slice, through the sour eclipse
34、, clean, blow the stem to postpose is mutually the microscope in the gold next,Observe its area organization structure, the is deep and melts the area and hot influence areas</p><p> Size etc..Chai etc. t
35、he is in the gold of the piece of mutually analytically detection, Connect the set displays the brittleness open wound shape of split the , but matched control then is .</p><p> The tenacity open wound of
36、the cup form, the cone form phenomenon., this is from the tiny view last reflection</p><p> The tenacity of the piece of lower:Discover the laser while study the laser welding</p><p> The hot
37、 influence area grain of the piece of is smaller, appearing only one horse surname body structure,</p><p> But deal with contact for the welding of the 3 mms at the diameter all the not yet finished whol
38、e is deeply</p><p> The polarization curves on Fig. 4 present differences on the anodic behavior, with the occurrence of an area corresponding to the first transpassive region</p><p> close t
39、o + 0.07 V (SCE) on the laser weld. The numbers obtained for the corrosion potentials, Ecor, indicate that the laser weld area presents higher</p><p> corrosion resistance.The impedance responses originated
40、 in the open</p><p> circuit potential, obtained in the steady state for the base metal area, present the occurrence of one distorted semicircle at high frequencies (Fig. 5).</p><p> The equiv
41、alent electrical circuit model better adjustable to the characteristics of the resulting spectrum is composed of a parallel association of RTC and</p><p> CPE, which represents the electrochemical behavior
42、of the interface in the high frequencies area, include-including only one charge transfer process. In the low frequencies areas, the spectrum is controlled by the</p><p> occurrence of a straight line, and
43、a new Rp and CPEp composition was used to represent the formation of a permeable nature interface since this dispersion, observed during the frequency variation, may have been originated from the formation of pits on the
44、 surface, thus confirmed by the optic microscopy analysis after the corrosion essays (not showed) and by the significant decrease on the polarization resistance number from around 10 kV cm2 to 100 V cm2 (Table 2). Accord
45、ing to the</p><p> correspondent impedance diagrams obtained with the Bode format, fair concordance between the experimental and calculated numbers is observed.</p><p> The use of one CPE to s
46、ubstitute the double electrical layer is due to a correction of the distortions caused by the uniformity in the current</p><p> distribution caused by the geometry of the electrodic surface [11–13]. A diffu
47、sion process represented</p><p> by a straight line on the complex plane and by the distortion degree, ac0.5 (Table 2), is observed at low frequencies.</p><p> The laser welded joint area pres
48、ented two distorted semicircles within the studied frequency channel (Fig. 6). For that reason, an equivalent electrical circuit model with two series RC terms was proposed. On the laser weld, Rp2 was considerably higher
49、 than Rp1 (Table 3), with the occurrence of a passive nature layer, formed from the corrosion</p><p> products themselves.</p><p> Fig. 6 also presents the corresponding Bode formats.</p>
50、;<p> According to the variation of the phase angle versus frequency, the first maximum point is observed close to 20j. Lemaitre et al. [14] have observed that a phase angle of 22.5j, half of 45j (free diffusion
51、of the</p><p> species in solution), may indicate diffusion due to some specific type of pore, which can be taken into account in this case because of this alloy’s permeable nature.</p><p> 4.
52、 Conclusions</p><p> The weld area presented refined microstructure, deriving from the high speedy cooling, while the base metal out of the weld area showed a fusion coarse microstructure.</p><p&
53、gt; The Ag–Pd–Au–Cu alloy presented high corrosion resistance both for the base metal and for the laser weld areas. AgCl probably forms the passiveness films occurring in both circumstances.</p><p> In gen
54、eral, all the areas studied presented linear impedance response at low frequencies, including a non-uniform diffusion. The Ag–Pd–Au–Cu laser alloy impedance responses were adjusted by an equivalent electrical circuit mod
55、el involving two series RC terms with</p><p> Rp2{Rp1 and the Rp numbers varied from 10 to 103 V cm2.</p><p> On the base metal area of the Ag–Pd–Au–Cu alloy, the impedance responses at low fr
56、equencies were interpreted from a model that considers the occurrence of a pore layer.</p><p> The dentistry material laser welding method and other welding methodses compare In recent years, have the sch
57、olar to the of welding method carry on the research,Combine to carry on various welding method comparison.The Roggensaek waits the old comparison Laser and etc.s ion of the , as a result discover two kinds of methods
58、 Tired strength indiscrimination of anti- connect behind;But etc. the ion piece deal with contact</p><p> Carry in the extreme limit under compare to appear early tired, show minute details the degree of h
59、ardness high in laser</p><p> Have obviously of hot the change responds the area with heat, the laser hot change Small Two kinds of welding methods are all in keeping with to weld the metal alloy, but las
60、er Connect better than etc. ion .Manieone etc. compared the laser and Welding result of the red and outside copper method to , discover the of the laser welding Connect the area metals combines the interface even.
61、Has no tiny bore, the gold learns the analysis mutually</p><p> Imply the chemical element of .But the metals interface boundary of the red and outside copper is obvious, Weld the area implies the and co
62、ppers.Both of hot reaction area all show minute details the knot.</p><p> The variety, show minute details the degree of hardness to all go up.The laser welding area onlies have the dollar of Vegetable, mo
63、re more ideal than red outside welding method.Neo etc. deleted to compare the laser</p><p> The and the pole sloth air protections are two kinds of weld the method to the of anti-Pull the influence of
64、stretch the machine function, discover that the latter piece is through hot processing</p><p> Accept defeat the strength and flexible mold quantities behind obvious high in other set, laser </p>&
65、lt;p> The piece accepts defeat the strength and a strength of the extreme limit anti-s to lower obviously, both of the elongation quantity is obvious all low in female material.There is scholar use 4 kinds of welding
66、 method</p><p> Welding pure , namely laser , electron beam , usage Ag- Ti Copper and the electricity s of anticipate.Show the microstructural analysis watch to the piece of Clear, the laser welding a
67、rea structure is a very complete and female material same Wait the stalk grain, the hot reaction area is small;The welding area the grain of the copper enlarge</p><p> Erupt to living the appearance chang
68、e:The electron beam grain enlarge and appearance change.</p><p> The degree is is all big in the copper , the grain of that is subjected to the influence locates the whole Area, the hot reaction area
69、is big;A structure of that gives or get an electric shock the is subjected to the breakage,Become the crystal structure of the thin layer needle form, make the tired strength of the anti- of the piece of Lower, the an
70、ti- pulls to stretch the ability to build up.</p><p> More the result can see a laser Welding of structure near to most the female material after the hot reaction area least.</p><p> Was along
71、 with the good property of the recognize by the large mouth cavity worker Know, the will replace other metals material of the existing mouth cavity repair gradually Anticipate.</p><p> From weld the researc
72、h of method to the and metal alloy of in the last few years.</p><p> The comparison that various welding method welds the result to see, the of the laser Connect the quantity best, is clinical currently
73、up more satisfied welding square Method, have the good and applied foreground.</p><p> References</p><p> [1] L. Niemi, R.I. Holland, J. Dent. Res. 63 (1984) 1014– 1018.</p><p>
74、[2] C.J. Goodacre, J. Prosthet. Dent. 62 (1989) 34– 37.</p><p> [3] J.M. Meyer, L. Reclaru, J. Mater. Sci., Mater. Med. 6 (1995)</p><p><b> 534– 540.</b></p><p> [4]
75、J. Basualto, C. Barcelo´ , A. Gaete, Rev. Metal. (Madrid) 32</p><p> (1996) 314– 320.</p><p> [5] P.I. Bra°nemark, G. Zarb, T. Albrektsson, Tissue-Integrated</p><p> Pr
76、ostheses Osseointegration in Clinical Dentistry, 1989 (Chicago).</p><p> [6] K.J. Kamimoto, Jpn. Prosthodont. Soc. 31 (1987) 1143–1156.</p><p> [7] P.C.R.D. Souza, J.C. Dinato, C.R.S. Beatrice
77、, A.C. Guastaldi,</p><p> M.A. Bottino, Rev. Assoc. Paul. Cir. Dent. 54 (2000) 470– 475.</p><p> [8] Metals Handbook (ASM), Materials Characterization 10,(1992) 297–320.</p><p>
78、[9] ZPlot, version 1.2: electrochemical impedance software, Charlottesville Scribner Associates, 1995, Operating Manual.</p><p> [10] ZView, version 1.2: impedance/gain phase, Graphing and analysis</p>
79、;<p> software, Charlottesville: Scribner Associates, 1995, Operating</p><p><b> Manual.</b></p><p> [11] H.A. Acciari, E.N. Codaro, A.C. Guastaldi, Mater. Lett. 36</p&g
80、t;<p> (1998) 148–151.</p><p> [12] C.M.A. Brett, H.A. Acciari, A.C. Guastaldi, Mater. Science</p><p> Forum, in press.</p><p> [13] H.A. Acciari, A.C. Guastaldi, C.M.A.
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