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1、<p> 遼 寧 石 油 化 工 大 學(xué)</p><p> 過程裝備與控制工程專業(yè)</p><p><b> 過程設(shè)備設(shè)計</b></p><p><b> 課程設(shè)計說明書</b></p><p> 題目: 中壓蒸汽凝液罐 </p>&l
2、t;p> 學(xué) 院:機(jī)械工程學(xué)院 </p><p> 班 級:裝備1205班 </p><p> 姓 名:李神煒 </p><p> 學(xué) 號:1202010505 </p><p> 2015 年 12 月</p><p><b> 目錄</b>&
3、lt;/p><p> 設(shè)計任務(wù)書································&
4、#183;·················1</p><p> 符號說明··············&
5、#183;····································
6、;·2</p><p> 設(shè)計計算·······························
7、;·····················6</p><p> 1參數(shù)選取··········
8、3;····································
9、183;··6</p><p> 1.1設(shè)計壓力與計算壓力的確定···························
10、83;····6</p><p> 1.2設(shè)計溫度的確定··························
11、83;···············6</p><p> 1.3厚度附加量················
12、;······························6</p><p> 1.3.1厚度負(fù)偏差·
13、;····································
14、83;····6</p><p> 1.3.2腐蝕裕量··························
15、3;·················6</p><p> 1.4焊接接頭系數(shù)··············
16、;······························6</p><p> 2筒體··
17、····································
18、3;···············7</p><p> 2.1筒體材料················&
19、#183;·······························7</p><p> 2.2筒體
20、許用應(yīng)力····································
21、········7</p><p> 2.3筒體厚度·······················
22、83;························7</p><p> 2.3.1筒體計算厚度······
23、183;·································7</p><p
24、> 2.3.2筒體設(shè)計厚度··································
25、;······7</p><p> 2.3.3筒體名義厚度························
26、3;···············7</p><p> 2.3.4筒體有效厚度···············
27、83;························7</p><p> 2.4筒體厚度水壓試驗校核······
28、······························7</p><p> 2.4.1耐壓試驗壓力·
29、;····································
30、83;··7</p><p> 2.4.2筒體薄膜應(yīng)力····························
31、183;···········8</p><p> 2.4.3耐壓試驗時容器強(qiáng)度校核··················
32、183;···········8</p><p> 3封頭····················
33、83;·································8</p><p&
34、gt; 3.1封頭選型··································
35、3;·············8</p><p> 3.2封頭厚度··················&
36、#183;·····························8</p><p> 3.3封頭厚度水壓試驗校核
37、3;···································8</p&
38、gt;<p> 3.3.1封頭設(shè)計厚度································&
39、#183;·······9</p><p> 3.3.2封頭名義厚度·······················
40、·················9</p><p> 3.3.3筒體有效厚度··············
41、;··························9</p><p> 3.4封頭厚度水壓試驗校核····
42、183;·······························9</p><p> 3.4.1耐
43、壓試驗壓力····································
44、;····9</p><p> 3.4.2封頭薄膜應(yīng)力··························
45、3;·············9</p><p> 3.4.3耐壓試驗時封頭強(qiáng)度校核················
46、3;·············9</p><p> 4附件選擇··················
47、83;·······························10</p><p> 4.1支座&
48、#183;····································
49、;···············10</p><p> 4.2法蘭················
50、83;···································10</
51、p><p> 4.3墊片·································
52、;···················10</p><p> 4.4加強(qiáng)圈············
53、183;····································
54、·10</p><p> 4.5補(bǔ)強(qiáng)圈······························
55、83;···················10</p><p> 4.5.1補(bǔ)強(qiáng)判別···········
56、83;································10</p><p>
57、4.5.2補(bǔ)強(qiáng)計算方法判別··································
58、83;·10</p><p> 4.5.3開孔所需補(bǔ)強(qiáng)面積·····························
59、;·······11</p><p> 4.5.3.1封頭計算厚度·······················&
60、#183;··············11</p><p> 4.5.3.2開孔所需補(bǔ)強(qiáng)面積···············&
61、#183;··················11</p><p> 4.5.4有效補(bǔ)強(qiáng)范圍············
62、;····························11</p><p> 4.5.4.1有效寬度B··
63、183;····································
64、··11</p><p> 4.5.4.2有效高度····························
65、3;·············11</p><p> 4.5.5有效補(bǔ)強(qiáng)面積·················
66、183;······················12</p><p> 4.5.5.1封頭多余金屬面積·······
67、183;··························12</p><p> 4.5.5.2接管多余金屬面積···
68、183;······························12</p><p> 4.5.5.3接管區(qū)焊
69、縫面積····································1
70、2</p><p> 4.5.5.4有效補(bǔ)強(qiáng)面積······························
71、83;·······12</p><p> 4.5.6所需另行補(bǔ)強(qiáng)面積·······················
72、;·············12</p><p> 4.5.7補(bǔ)強(qiáng)圈設(shè)計·················
73、3;························13</p><p> 5儲罐支座反力計算······
74、3;···································13</p
75、><p> 5.1儲罐質(zhì)量································
76、3;···············13</p><p> 5.1.1筒體質(zhì)量···············
77、3;····························13</p><p> 5.1.2封頭質(zhì)量··
78、3;····································
79、183;····13</p><p> 5.1.3附件質(zhì)量··························
80、183;·················14</p><p> 5.1.4充氣、液質(zhì)量·············
81、···························14</p><p> 5.1.5保溫層質(zhì)量····
82、;····································
83、83;·14</p><p> 5.1.6總質(zhì)量·····························
84、3;················14</p><p> 5.1.6.1操作時質(zhì)量··············&
85、#183;·························14</p><p> 5.1.6.2壓力實驗時質(zhì)量····
86、183;·······························14</p><p> 5.2支座
87、反力····································
88、183;···········14</p><p> 5.2.1操作時反力···················&
89、#183;······················14</p><p> 5.2.2壓力實驗時反力·······
90、3;······························15</p><p> 5.2.3支座反力選取
91、183;····································
92、···15</p><p> 5.3彎矩····························
93、3;·······················15</p><p> 5.3.1圓筒中間橫截面·······&
94、#183;······························15</p><p> 5.3.2鞍座平面&
95、#183;····································
96、;·······16</p><p> 6圓筒應(yīng)力計算與校核·······················
97、3;················16</p><p> 6.1圓筒軸向應(yīng)力··············
98、3;·····························16</p><p> 6.1.1內(nèi)壓未加壓·
99、83;····································&
100、#183;···16</p><p> 6.1.2內(nèi)壓加壓···························&
101、#183;················17</p><p> 6.1.3外壓加壓··············&
102、#183;·····························17</p><p> 6.1.4外壓未加壓·
103、····································
104、3;····17</p><p> 6.1.5未加壓···························
105、;···················18</p><p> 6.1.6加壓············&
106、#183;···································18<
107、;/p><p> 6.1.7軸向應(yīng)力校核·······························
108、83;········18</p><p> 6.2圓筒和封頭切應(yīng)力······················&
109、#183;·················19</p><p> 6.2.1圓筒切應(yīng)力·············
110、·····························19</p><p> 6.2.2封頭切應(yīng)力··
111、;····································
112、83;···19</p><p> 6.2.3封頭切應(yīng)力校核···························
113、···········19</p><p> 6.3圓筒周向應(yīng)力····················
114、························19</p><p> 6.3.1圓筒截面周向壓應(yīng)力······&
115、#183;···························20</p><p> 6.3.2圓筒鞍座邊角周向應(yīng)力··&
116、#183;·····························20</p><p> 6.3.3鞍座墊板邊緣處周向應(yīng)力
117、······························20</p><p> 6.3.3周向應(yīng)力校核
118、3;····································
119、183;··20</p><p> 6.4腹板水平拉應(yīng)力····························&
120、#183;·············20</p><p> 6.4.1支座腹板水平分力················
121、83;···················20</p><p> 6.4.2腹板有效截面內(nèi)水平拉應(yīng)力··········&
122、#183;·················21</p><p> 6.4.3應(yīng)力校核·············&
123、#183;······························21</p><p> 6.5鞍座壓縮應(yīng)力&
124、#183;····································
125、;·······21</p><p> 6.5.1地震載荷引起壓應(yīng)力·······················
126、···········21</p><p> 6.5.1.1水平地震力···················
127、83;····················21</p><p> 6.5.1.2腹板與筋板組合截面積·········&
128、#183;····················21</p><p> 6.5.1.3腹板與筋板組合截面系數(shù)········
129、3;···················21</p><p> 6.5.1.4地震載荷引起壓應(yīng)力··········
130、83;·····················22</p><p> 6.5.1.5溫度變化引起的壓應(yīng)力········&
131、#183;·····················22</p><p> 6.5.1.6應(yīng)力校核·········
132、;·································23</p><p&g
133、t; 6.6地震引起地腳螺栓應(yīng)力··································
134、;··23</p><p> 6.6.1傾覆力矩·····························
135、;···············23</p><p> 6.6.2地腳螺栓拉應(yīng)力···············
136、183;······················23</p><p> 6.6.3應(yīng)力校核········
137、183;···································23<
138、/p><p> 結(jié)論·································&
139、#183;·····················24</p><p> 參考文獻(xiàn)··········
140、····································
141、3;····25</p><p><b> 設(shè)計任務(wù)書</b></p><p><b> 設(shè)計時間安排</b></p><p> 從第17周(2015年12月14日)至第18周(2015年12月18日)。</p><p><b> 設(shè)計內(nèi)容安
142、排</b></p><p> 熟知相關(guān)的標(biāo)準(zhǔn)、規(guī)范及規(guī)定等相關(guān)資料;</p><p> 設(shè)備的設(shè)計計算及強(qiáng)度、穩(wěn)定性校核;</p><p> 編寫設(shè)計說明書一份;</p><p> 4.繪制1號裝配圖一張。</p><p><b> 設(shè)計條件</b></p>&
143、lt;p><b> 詳見附表一。</b></p><p><b> 設(shè)計要求</b></p><p> 學(xué)生要按照任務(wù)書要求,獨(dú)立完成容器的設(shè)備設(shè)計;</p><p> 計算單位一律采用國際單位;</p><p> 計算過程及說明應(yīng)清楚;</p><p>
144、所有標(biāo)準(zhǔn)件均要寫明標(biāo)記或代號;</p><p> 設(shè)計說明書目錄要有序號、內(nèi)容、頁碼;</p><p> 6.設(shè)計說明書與裝配圖中的數(shù)據(jù)一致。如果裝配圖中有修改,在說明書中要注明變更;</p><p> 7.書寫工整,字跡清晰,層次分明;</p><p> 8.設(shè)計說明書要有封面和封底,橫向裝訂成冊。</p><p
145、><b> 符號說明</b></p><p> ------鞍座中心線至封頭切線的距離,;</p><p> ------一個支座的所有加強(qiáng)圈與圓筒起加強(qiáng)作用有效段的組合截面</p><p><b> 積之和,;</b></p><p> ------設(shè)計溫度下,按GB150.3確定
146、的外壓應(yīng)力系數(shù),;</p><p> ------常溫下,按GB150.3確定的外壓應(yīng)力系數(shù),;</p><p> ------圓筒內(nèi)直徑,;</p><p> ------圓筒外直徑,;</p><p> ------每個支座的反力,;</p><p> ------一個支座的所有加強(qiáng)圈與圓筒起加強(qiáng)作用的有
147、效段的組合截 </p><p> 面對該截面形心軸的慣性矩之和,;</p><p> ------載荷組合系數(shù);</p><p><b> ------系數(shù);</b></p><p> ------封頭切線間距離,;</p><p> ------圓筒中間處的軸向彎矩,;</p
148、><p> ------支座處圓筒的軸向彎矩,;</p><p> ------圓筒的平均直徑,;</p><p> ------碟形封頭球面部分內(nèi)直徑,;</p><p> ------圓筒內(nèi)直徑,;</p><p> ———容器容積,取17.95;</p><p> ------支座
149、的軸向?qū)挾?,?lt;/p><p> ------加強(qiáng)圈的寬度,;</p><p> ------圓筒的有效寬度,;</p><p> ------計算圓筒與加強(qiáng)圈形成組合截面時,圓筒的有效寬度,;</p><p> ------支座墊板寬度,;</p><p> ------重力加速度;</p>
150、<p> ------封頭曲面深度,;</p><p><b> ------系數(shù)。</b></p><p> ------容器質(zhì)量,;</p><p> ------容器空質(zhì)量,;</p><p> ------設(shè)計壓力,;</p><p> ------計算壓力,;<
151、;/p><p><b> ———介質(zhì)密度,;</b></p><p> ------單位長度載荷,;</p><p> ------碟形封頭過渡段轉(zhuǎn)角內(nèi)半徑,;</p><p> ------圓筒有效厚度,;</p><p> ------封頭有效厚度,;</p><p&
152、gt; ------圓筒名義厚度,;</p><p> ------封頭名義厚度,;</p><p> ------鞍座墊板有效厚度,;</p><p> ------鞍座墊板名義厚度,;</p><p> ------鞍座包角,°;</p><p> ------設(shè)計溫度下容器殼體材料的許用應(yīng)力
153、,;</p><p> ------設(shè)計溫度下容器圓筒材料的軸向許用壓縮應(yīng)力,;</p><p> ------常溫下容器圓筒材料的軸向許用壓縮應(yīng)力,;</p><p> ------設(shè)計溫度下加強(qiáng)圈材料的許用應(yīng)力,;</p><p> ------鞍座材料的許用應(yīng)力,;</p><p> ------地腳螺
154、栓材料的許用應(yīng)力,;</p><p> ------圓筒中間處橫截面內(nèi)最高、最低點(diǎn)處的軸向應(yīng)力,;</p><p> ------支座處圓筒橫截面內(nèi)最高、最低點(diǎn)處的軸向應(yīng)力,;</p><p> ------支座處圓筒橫截面最低處的周向應(yīng)力,;</p><p> ------無加強(qiáng)圈時鞍座邊緣處的圓筒周向應(yīng)力,;</p>
155、<p> ------無加強(qiáng)圈時鞍座墊板邊緣處的圓筒周向應(yīng)力,;</p><p> ------加強(qiáng)圈與圓筒組合截面處上圓筒表面的最大周向應(yīng)力,;</p><p> ------加強(qiáng)圈與圓筒組合截面上加強(qiáng)圈邊緣處的最大周向應(yīng)力,</p><p><b> ??;</b></p><p> ------鞍
156、座腹板水平方向上的平均拉應(yīng)力,;</p><p> ------由水平地震力引起的支座腹板與筋板組合截面的壓應(yīng)力,</p><p><b> ?。?lt;/b></p><p> ------由溫度變化引起的支座腹板與筋板組合截面的壓應(yīng)力,;</p><p> ------圓筒切向剪應(yīng)力,;</p><
157、;p> ------加強(qiáng)圈靠近鞍座平面時,和的方位角,°;</p><p> ------圓筒未被加強(qiáng)時,的方位角,°;</p><p> ------圓筒剪應(yīng)力的方位角,°。</p><p><b> 設(shè)計計算</b></p><p><b> 1參數(shù)選取<
158、/b></p><p> 1.1設(shè)計壓力與計算壓力的確定</p><p> 已知設(shè)計壓力p為1.0Mpa,元件承受液柱靜壓力小于5%設(shè)計壓力,所以取計算壓力為1.0Mpa。</p><p> 1.2設(shè)計溫度的確定</p><p> 已知設(shè)計溫度為200℃,取操作溫度為200℃。</p><p><b
159、> 1.3厚度附加量</b></p><p> 1.3.1厚度負(fù)偏差</p><p> 取厚度負(fù)偏差為0.3mm。</p><p><b> 1.3.2腐蝕裕量</b></p><p> 取腐蝕裕量為2mm。</p><p><b> 1.4焊接接頭系數(shù)&l
160、t;/b></p><p> 選擇雙面焊對接接頭和相當(dāng)于雙面焊的全熔透對接接頭,無損檢測比例為局部,所以取為0.85。</p><p><b> 2筒體</b></p><p><b> 2.1筒體材料</b></p><p> 介質(zhì)無特有會影響儲罐的性質(zhì),所以選擇Q345R作為儲罐筒
161、體和封頭的材料。</p><p><b> 2.2筒體許用應(yīng)力</b></p><p> 按Q345R,200℃時計算。</p><p><b> 2.3筒體厚度</b></p><p> 2.3.1筒體計算厚度</p><p> 2.3.2筒體設(shè)計厚度</p
162、><p> 2.3.3筒體名義厚度</p><p> ,沒有變化,所以取名義厚度12mm合適。</p><p> 2.3.4筒體有效厚度</p><p> 2.4筒體厚度水壓試驗校核</p><p> 2.4.1耐壓試驗壓力</p><p><b> 按Q345R,查</
163、b></p><p> 2.4.2筒體薄膜應(yīng)力</p><p> 2.4.3耐壓試驗時容器強(qiáng)度校核</p><p><b> 所以厚度合適。</b></p><p><b> 3封頭</b></p><p><b> 3.1封頭選型</b>
164、;</p><p> 由于壓力和溫度都不高,所以選擇橢圓形封頭,為方便計算,選擇標(biāo)準(zhǔn)橢圓形封頭,所以K=1。</p><p><b> 3.2封頭厚度</b></p><p> 3.3封頭厚度水壓試驗校核</p><p> 3.3.1封頭設(shè)計厚度</p><p> 3.3.2封頭名義厚度
165、</p><p> ,沒有變化,所以取名義厚度12mm合適。</p><p> 3.3.3封頭有效厚度</p><p> 3.4封頭厚度水壓試驗校核</p><p> 3.4.1耐壓試驗壓力</p><p><b> 按Q345R,查</b></p><p>
166、3.4.2封頭薄膜應(yīng)力</p><p> 3.4.3耐壓試驗時封頭強(qiáng)度校核</p><p><b> 所以厚度合適。</b></p><p><b> 4附件選擇</b></p><p><b> 4.1支座</b></p><p> 選擇雙鞍
167、式支座,根據(jù)JB/T4712.1選取,由于筒體內(nèi)徑為2000mm,所以選輕型,包角選擇120°,有墊板,4個筋板。</p><p><b> 4.2法蘭</b></p><p> 根據(jù)JB/T4700-2000,由于筒體內(nèi)徑為2000mm,所以選平焊乙型法蘭,PN=0.25Mpa,材料選擇20R。</p><p><b>
168、; 4.3墊片</b></p><p> 由于法蘭選擇為乙型,所以選非金屬軟墊片,根據(jù)GB/T3985選擇石棉橡膠板。</p><p><b> 4.4加強(qiáng)圈</b></p><p> 該儲罐不設(shè)置加強(qiáng)圈。</p><p><b> 4.5補(bǔ)強(qiáng)圈</b></p>
169、<p><b> 4.5.1補(bǔ)強(qiáng)判別</b></p><p> 根據(jù)表4-15,允許不另行補(bǔ)強(qiáng)的最大接管外徑為,此壓力容器中接管DN=250mm,故須另行考慮其補(bǔ)強(qiáng)。</p><p> 4.5.2補(bǔ)強(qiáng)計算方法判別</p><p> 開孔直徑,此蒸汽出口直徑d=254.6mm<=1000mm,滿足等面積法開孔補(bǔ)強(qiáng)計算的適用
170、條件,故可用等面積法進(jìn)行開孔補(bǔ)強(qiáng)計算。</p><p> 4.5.3開孔所需補(bǔ)強(qiáng)面積</p><p> 4.5.3.1封頭計算厚度</p><p> 對于內(nèi)壓圓筒上的開孔,為按周向應(yīng)力計算而得的計算厚度,即=6.44mm。</p><p> 4.5.3.2開孔所需補(bǔ)強(qiáng)面積</p><p><b>
171、接管有效厚度,所以</b></p><p> =250×6.44+2×6.44×3.7×(1-0.63)=1627.63mm</p><p> 4.5.4有效補(bǔ)強(qiáng)范圍</p><p> 4.5.4.1有效寬度B</p><p><b> 所以 </b>
172、;</p><p> 4.5.4.2有效高度</p><p> 外側(cè): </p><p> 所以 </p><p><b> 內(nèi)側(cè): </b></p><p> 所以 </p><p> 4.5.5有效補(bǔ)強(qiáng)面積&
173、lt;/p><p> 4.5.5.1封頭多余金屬面積</p><p><b> 封頭有效厚度,所以</b></p><p> 4.5.5.2接管多余金屬面積</p><p> 接管計算厚度 </p><p> 接管多余金屬面積 </p&
174、gt;<p> 4.5.5.3接管區(qū)焊縫面積</p><p> 4.5.5.4有效補(bǔ)強(qiáng)面積</p><p> 4.5.6所需另行補(bǔ)強(qiáng)面積</p><p> 4.5.7補(bǔ)強(qiáng)圈設(shè)計</p><p> 根據(jù)接管公稱直徑DN250選補(bǔ)強(qiáng)圈,參照補(bǔ)強(qiáng)圈標(biāo)準(zhǔn)JB/T 4736取補(bǔ)強(qiáng)圈外徑=480mm,內(nèi)徑=277mm,因B=500
175、mm>,補(bǔ)強(qiáng)圈在有效補(bǔ)強(qiáng)范圍內(nèi)。</p><p><b> 補(bǔ)強(qiáng)圈厚度為</b></p><p> 考慮鋼板負(fù)偏差并經(jīng)圓整,取補(bǔ)強(qiáng)圈名義厚度為6mm,但為便于制造時準(zhǔn)備材料,補(bǔ)強(qiáng)圈名義厚度也可取為封頭的厚度,即=12mm。</p><p><b> 5儲罐支座反力計算</b></p><p&
176、gt;<b> 5.1儲罐質(zhì)量</b></p><p><b> 5.1.1筒體質(zhì)量</b></p><p><b> 5.1.2封頭質(zhì)量</b></p><p><b> 5.1.3附件質(zhì)量</b></p><p> 由于附件質(zhì)量相對筒體與封頭
177、質(zhì)量較小,故忽略不計,即。</p><p> 5.1.4充氣、液質(zhì)量</p><p> 5.1.5保溫層質(zhì)量</p><p><b> 5.1.6總質(zhì)量</b></p><p> 5.1.6.1操作時質(zhì)量</p><p> 5.1.6.2壓力實驗時質(zhì)量</p><p&
178、gt;<b> 5.2支座反力</b></p><p> 5.2.1操作時反力</p><p> 5.2.2壓力實驗時反力</p><p> 5.2.3支座反力選取</p><p><b> 5.3彎矩</b></p><p> 5.3.1圓筒中間橫截面</
179、p><p><b> 5.3.2鞍座平面</b></p><p> 6圓筒應(yīng)力計算與校核</p><p><b> 6.1圓筒軸向應(yīng)力</b></p><p> 6.1.1內(nèi)壓未加壓</p><p><b> 6.1.2內(nèi)壓加壓</b></p
180、><p><b> 6.1.3外壓加壓</b></p><p> 6.1.4外壓未加壓</p><p><b> 6.1.5未加壓</b></p><p><b> 6.1.6加壓</b></p><p> 6.1.7軸向應(yīng)力校核</p>
181、;<p><b> 查圖,取,</b></p><p><b> 所以,</b></p><p><b> 所以應(yīng)力合格。</b></p><p> 6.2圓筒和封頭切應(yīng)力</p><p> 6.2.1圓筒切應(yīng)力</p><p>
182、 由于,所以圓筒被封頭加強(qiáng)</p><p> 6.2.2封頭切應(yīng)力</p><p> 6.2.3封頭切應(yīng)力校核</p><p><b> 所以切向應(yīng)力合格。</b></p><p><b> 6.3圓筒周向應(yīng)力</b></p><p> 6.3.1圓筒截面周向壓應(yīng)
183、力</p><p> 所以 </p><p> 6.3.2圓筒鞍座邊角周向應(yīng)力</p><p> 6.3.3鞍座墊板邊緣處周向應(yīng)力</p><p> 6.3.3周向應(yīng)力校核</p><p><b> 所以周向應(yīng)力合格。</b></p>&
184、lt;p> 6.4腹板水平拉應(yīng)力</p><p> 6.4.1支座腹板水平分力</p><p> 6.4.2腹板有效截面內(nèi)水平拉應(yīng)力</p><p><b> 6.4.3應(yīng)力校核</b></p><p><b> 所以合格。</b></p><p><b
185、> 6.5鞍座壓縮應(yīng)力</b></p><p> 6.5.1地震載荷引起壓應(yīng)力</p><p> 6.5.1.1水平地震力</p><p> 6.5.1.2腹板與筋板組合截面積</p><p> 6.5.1.3腹板與筋板組合截面系數(shù)</p><p> 6.5.1.4地震載荷引起壓應(yīng)力<
186、;/p><p> 6.5.1.5溫度變化引起的壓應(yīng)力</p><p> 6.5.1.6應(yīng)力校核</p><p><b> 所以合格。</b></p><p> 6.6地震引起地腳螺栓應(yīng)力</p><p><b> 6.6.1傾覆力矩</b></p><
187、;p> 6.6.2地腳螺栓拉應(yīng)力</p><p><b> 6.6.3應(yīng)力校核</b></p><p><b> 所以應(yīng)力合格。</b></p><p><b> 結(jié)論</b></p><p> 本次課程設(shè)計所設(shè)計的是臥式壓力容器,設(shè)計筒體和封頭的名義厚度為12
188、mm。根據(jù)JB/T4712.1選擇雙鞍式支座,輕型,包角120°,有墊板,4個筋板。根據(jù)JB/T4700-2000,選平焊乙型法蘭,PN=0.25Mpa,材料選擇20R。墊片選非金屬軟墊片,根據(jù)GB/T3985選擇石棉橡膠板。不設(shè)置加強(qiáng)圈。計算了筒體、封頭、附件等質(zhì)量;計算了支座所受的力及其反力;計算了彎矩;并據(jù)此計算了筒體的軸向應(yīng)力,且應(yīng)力校核合格;計算了筒體和封頭的切應(yīng)力,且應(yīng)力校核合格;計算了腹板的水平拉力,且應(yīng)力校核合
189、格;計算了鞍座壓縮應(yīng)力,且應(yīng)力校核合格。</p><p> 最終確定所選儲罐厚度合適,各部件選擇合適,能滿足各向應(yīng)力,達(dá)到要求,所以此次設(shè)計合格。</p><p> 通過這次的設(shè)計學(xué)習(xí),對書本上的知識有了更充分的認(rèn)識。同時,對設(shè)計的完成培養(yǎng)了個人動手能力,實踐能力。使我們對壓力容器了解的更加透徹。</p><p><b> 參考文獻(xiàn)</b>
190、;</p><p> [1].GB150-2011.鋼制壓力容器[S].中華人民共和國國家質(zhì)量監(jiān)督檢驗檢疫總局.</p><p> [2].JB4731-2005.鋼制臥式容器[S].中華人民共和國國家發(fā)展和改革委員會.</p><p> [3].NB/T47042-2014.臥式容器[S].中華人民共和國國家能源局.</p><p>
191、 [4].JB/T4712-2007.容器支座[S].中華人民共和國國家發(fā)展和改革委員會.</p><p> [5].JB/T4702-2000.乙型平焊法蘭[S].中華人民共和國國家機(jī)械工業(yè)局.</p><p> [6].JB/T4736-2002.補(bǔ)強(qiáng)圈[S].中華人民共和國國家經(jīng)濟(jì)貿(mào)易委員會.</p><p> [7].JB/T4746-2002.鋼制
192、壓力容器用封頭[S].中華人民共和國國家經(jīng)濟(jì)貿(mào)易委員會.</p><p> [8].謝鐵軍,壽比南,王曉雷,李軍.《固定式壓力容器安全技術(shù)監(jiān)察規(guī)程》釋義[M].北京:新華出版社,2009.</p><p> [9].鄭津洋,董其伍,桑芝富.過程設(shè)備設(shè)計[M].北京:化學(xué)工業(yè)出版社,2010</p><p> 過程設(shè)備設(shè)計---課程設(shè)計</p>&
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