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1、GEARSHAFTINTRODUCTIONAbstract:Theimptantpositionofthewheelgearshaftcantfalterintraditionalmachinemodernmachines.Thewheelgearshaftsmainlyinstallthedirectionthatdeliversthedintattheprincipalaxisbox.Thepassingtoprocesstomak
2、ethemcanisdividedintomanymodelnumbersusedfmanysituationsrespectively.Sowemustbethemultilayerstotheunderstingofthewheelgearshaftinmanyways.Keywds:WheelGearShaftInthefceanalysisofspurgearsthefcesareassumedtoactinasinglepla
3、ne.Weshallstudygearsinwhichthefceshavethreedimensions.Thereasonfthisinthecaseofhelicalgearsisthattheteetharenotparalleltotheaxisofrotation.inthecaseofbevelgearstherotationalaxesarenotparalleltoeachother.Therearealsoother
4、reasonsasweshalllearn.Helicalgearsareusedtotransmitmotionbetweenparallelshafts.Thehelixangleisthesameoneachgearbutonegearmusthavearighthhelixtheotheralefthhelix.Theshapeofthetoothisaninvolutehelicoid.Ifapieceofpapercutin
5、theshapeofaparallelogramiswrappedaroundacylindertheangularedgeofthepaperbecomesahelix.Ifweunwindthispapereachpointontheangularedgegeneratesaninvolutecurve.Thesurfaceobtainedwheneverypointontheedgegeneratesaninvoluteiscal
6、ledaninvolutehelicoid.Theinitialcontactofspurgearteethisalineextendingallthewayacrossthefaceofthetooth.Theinitialcontactofhelicalgearteethisapointwhichchangesintoalineastheteethcomeintomeengagement.Inspurgearsthelineofco
7、ntactisparalleltotheaxisoftherotationinhelicalgearsthelineisdiagonalacrossthefaceofthetooth.Itisthisgradualoftheteeththesmoothtransferofloadfromonetoothtoanotherwhichgivehelicalgearstheabilitytotransmitheavyloadsathighsp
8、eeds.Helicalgearssubjecttheshaftbearingstobothradialthrustloads.Whenthethrustloadsbecomehighareobjectionablefotherreasonsitmaybedesirabletousedoublehelicalgears.Adoublehelicalgear(herringbone)isequivalenttotwohelicalgear
9、sofoppositehmountedsidebysideonthesameshaft.Theydevelopoppositethrustreactionsthuscanceloutthethrustload.Whentwomesinglehelicalgearsaremountedonthesameshaftthehofthegearsshouldbeedsoastoproducetheminimumthrustload.Crosse
10、dhelicalspiralgearsarethoseinwhichtheshaftcenterlinesareneitherparallelnintersecting.Theteethofcrossedhelicalfearshavepointcontactwitheachotherwhichchangestolinecontactasthegearswearin.Fthisreasontheywillcarryoutverysmal
11、lloadsaremainlyfinstrumentalapplicationsaredefinitelynotrecommendedfuseinthetransmissionofpower.Thereisondifferencebetweenacrossedhelicalgearahelicalgearuntiltheyaremountedinmeshwitheachother.Theyaremanufacturedinthesame
12、way.ApairofmeshedcrossedhelicalgearsusuallyhavethesamehthatisarightAshaftisarotatingstationarymemberusuallyofcircularcrosssectionhavingmounteduponitsuchelementsasgearspulleysflywheelscrankssprocketsotherpowertransmission
13、elements.Shaftmaybesubjectedtobendingtensioncompressiontsionalloadsactingsinglyincombinationwithoneanother.Whentheyarecombinedonemayexpecttofindbothstaticfatiguestrengthtobeimptantdesignconsiderationssinceasingleshaftmay
14、besubjectedtostaticstressescompletelyreversedrepeatedstressesallactingatthesametime.Thewd“shaft”coversnumerousvariationssuchasaxlesspindles.Anaxleneitherisashaftwitherstationaryrotatingnsubjectedtotsionload.Ashirtrotatin
15、gshaftisoftencalledaspindle.Wheneitherthelateralthetsionaldeflectionofashaftmustbeheldtocloselimitstheshaftmustbesizedonthebasisofdeflectionbefeanalyzingthestresses.Thereasonfthisisthatiftheshaftismadestiffenoughsothatth
16、edeflectionisnottoolargeitisprobablethattheresultingstresseswillbesafe.Butbynomeansshouldthedesignerassumethattheyaresafeitisalmostalwaysnecessarytocalculatethemsothatheknowstheyarewithinacceptablelimits.Wheneverpossible
17、thepowertransmissionelementssuchasgearspulletsshouldbelocatedclosetothesupptingbearingsthisreducesthebendingmomenthencethedeflectionbendingstress.AlthoughthevonGoodmanmethodisdifficulttouseindesignofshaftitprobablycomesc
18、losesttopredictingactualfailure.Thusitisagoodwayofcheckingashaftthathasalreadybeendesignedofdiscoveringwhyaparticularshafthasfailedinservice.Furthermethereareaconsiderablenumberofshaftdesignproblemsinwhichthedimensionare
19、prettywelllimitedbyotherconsiderationssuchasrigidityitisonlynecessaryfthedesignertodiscoversomethingaboutthefilletsizesheattreatmentsurfacefinishwhethernotshotpeeningisnecessaryindertoachievetherequiredlifereliability.Be
20、causeofthesimilarityoftheirfunctionsclutchesbrakesaretreatedtogether.InasimplifieddynamicrepresentationofafrictionclutchbraketwoinertiasI1I2travelingattherespectiveangularvelocitiesW1W2oneofwhichmaybezerointhecaseofbrake
21、aretobebroughttothesamespeedbyengagingtheclutchbrake.Slippageoccursbecausethetwoelementsarerunningatdifferentspeedsenergyisdissipatedduringactuationresultinginatemperaturerise.Inanalyzingtheperfmanceofthesedevicesweshall
22、beinterestedintheactuatingfcethetquetransmittedtheenergylossthetemperaturerise.Thetquetransmittedisrelatedtotheactuatingfcethecoefficientoffrictionthegeometryoftheclutchbrake.Thisisprobleminstaticwhichwillhavetobestudied
23、separatelyfeachgeometricconfiguration.Howevertemperatureriseisrelatedtoenergylosscanbestudiedwithoutregardtothetypeofbrakeclutchbecausethegeometryofinterestistheheatdissipatingsurfaces.Thevarioustypesofclutchesbrakesmayb
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