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1、ChrakantS.DesaiMechanicsofMaterialsInterfacesTheDisturbedStateConceptBocaRatonLondonNewYkWashingtonD.C.CRCPress?2001ByCRCPressLLCThisbookcontainsinfmationobtainedfromauthentichighlyregardedsources.Reprintedmaterialisquot
2、edwithpermissionsourcesareindicated.Awidevarietyofreferencesarelisted.Reasonableefftshavebeenmadetopublishreliabledatainfmationbuttheauththepublishercannotassumeresponsibilityfthevalidityofallmaterialsftheconsequencesoft
3、heiruse.Neitherthisbooknanypartmaybereproducedtransmittedinanyfmbyanymeanselectronicmechanicalincludingphotocopyingmicrofilmingrecdingbyanyinfmationstageretrievalsystemwithoutpripermissioninwritingfromthepublisher.Thecon
4、sentofCRCPressLLCdoesnotextendtocopyingfgeneraldistributionfpromotionfcreatingnewwksfresale.SpecificpermissionmustbeobtainedinwritingfromCRCPressLLCfsuchcopying.DirectallinquiriestoCRCPressLLC2000N.W.CpateBlvd.BocaRatonF
5、lida33431visitourwebsiteatTrademarkNotice:Productcpatenamesmaybetrademarksregisteredtrademarksareusedonlyfidentificationexplanationwithoutintenttoinfringe.?2001byCRCPressLLCNoclaimtoiginalU.S.GovernmentwksInternationalSt
6、ardBookNumber084930248XLibraryofCongressCardNumber00052883PrintedintheUnitedStatesofAmerica1234567890PrintedonacidfreepaperLibraryofCongressCataloginginPublicationDataDesaiC.S.(ChrakantS.)1936–Mechanicsofmaterialsinterfa
7、ces:thedisturbedstateconceptbyChrakantS.Desaip.cm.Includesbibliographicalreferencesindex.ISBN084930248X(alk.paper)1.Strengthofmaterials—Mathematicalmodels.2.Strainsstresses.3.Interfaces(Physicalsciences)I.Title.TA405.D45
8、2000620.1′12′015118—dc2100052883Tomyfather?whoIbelieveisinquisitivequestioninginthespacebeyondwhichiscongruenttothatofmine.Tothosegiants?ofmechanicsphysicsphilosophyonwhosecontributionswestextend.ContinuumdiscontinuumPoi
9、ntsspacesExisttogetherUnitedCoupledSatAsatExistencenonexistenceExisttogetherUnitedCoupledMergingineachother.?2001ByCRCPressLLCPREFACEUnderstingacterizingthemechanicalbehaviofengineeringmaterialsinterfacesjointsplayvitalr
10、olesinthepredictionofthebehavitheanalysisdesignofengineeringsystems.Principlesofmechanicsphysicsareinvokedtoderivegoverningequationsthatallowsolutionsfthebehaviofthesystems.Suchclosedfmnumericalsolutionsinvolvetheimptant
11、componentofmaterialbehavidefinedbyconstitutivelawsequationsmodels.Definitionoftheconstitutivelawsbasedonfundamentalprinciplesofmechanicsidentificationofsignificantparametersdeterminationoftheparametersfromappropriate(lab
12、atyfield)testsvalidationofthemodelswithrespecttothetestdataimplementationofthemodelsinthesolutionprocedures—closedfmcomputational—validationofpracticalboundaryvalueproblemsareallimptantingredientsinthedevelopmentuseofrea
13、listicmaterialmodels.Theacterizationofthemechanicalbehaviofengineeringmaterialscalledthestress–strainconstitutivemodelshasbeenthetopicunderthegeneralsubjectof“mechanicsofmaterials”.Asmaterialbehaviisveryoftennonlinearthe
14、governingequationsarealsononlinear.Intheearlystageshoweveritwasnecessarytolinearizethegoverningdifferentialequationssothattheclosedfmsolutionprocedurescouldbeused.Theadventoftheelectroniccomputerwithincreasingstagecapaci
15、tyspeedmadeitpossibletosolvenonlinearequationsindiscretizedfms.Hencetheneedtoassumeconstantcoefficientsmaterialparametersinthelinearclosedfmsolutionsmaynolongerexist.Asaconsequenceitisnowpossibletodevelopusemodelsfrealis
16、ticnonlinearmaterialresponse.Almostallmaterialsexhibitnonlinearbehavi.Insimplewdsthisimpliesthattheresponseofthematerialisnotproptionaltotheinputexcitationload.Hencealthoughtheassumptionoflinearityprovidedstillcanprovide
17、usefulsolutionstheirvalidityishighlylimitedinthenonlinearregimesofthematerialresponse.Thusthefactthatmoderncomputersnumericalcomputationalmethodsnowpermittheconsiderationofnonlinearresponsesisindeedahighlydesirabledevelo
18、pment.AmonglinearconstitutivemodelsareHooke’slawthatdefineslinearelasticstress–strainresponseundermechanicalloadDarcy’slawthatdefinesthelinearvelocitygradientresponseffluidflowOhm’slawthatdefinesthelinearvoltagecurrentre
19、lationfelectricalflow.Itisrecognizedthatthevalidityofthesemodelsislimited.Hooke’slawdoesnotapplyifthematerialresponseinvolveseffectoffactssuchasstateofstressstrainstressloadingpathstemperatureinitialinduceddiscontinuitie
20、sexistence?2001ByCRCPressLLCoffluidgasinthematerial’spousmicrostructure.Darcy’slawdoesnotapplyiftheflowisturbulentOhm’slawlosesvalidityiftheconductingmaterialisnonhomogeneousthermaleffectsarepresent.Ftheacterizationofthe
21、nonlinearbehaviofmaterialstheeffectsofsignificantfactssuchasinitialconditionsstateofstressstressloadingpathtypeofloadingmultiphasenatureneedtobeconsideredfrealisticengineeringsolutions.Thepursuitofthedevelopmentofmodelsf
22、thenonlinearresponsehasalonghistyinthesubjectsofphysicsmechanicsofmaterials.Amongthemodelsproposeddevelopedarelinearnonlinearelasticity(e.g.hyperhypoelasticity)classicalplasticity(vonMisesTrescaMohr–CoulombDrucker–Prager
23、)continuoushardeningyieldingplasticity(criticalstatecaphierarchicalsinglesurface–HISS)kinematicanisotropichardeninginthecontextofthetheyofplasticity.Viscoelasticviscoplasticelastoviscoplasticmodelsareamongthosedevelopedt
24、oaccountftimedependentviscouscreepresponse.Endochronictheyinvolvinganimplicittimescalehasbeenproposedinthecontextofplasticityviscoplasticity.Modelsbasedonmicromechanicalconsiderationsinvolvetheideathattheobservedmacrolev
25、elresponseofthematerialcanbeobtainedbyintegratingtheresponsesofbehaviatthemicroparticleleveloftenthroughaprocessoflinearintegration.Althoughthisideaiselegantatthistimeitsuffersfromthelimitationthattheparticlelevelrespons
26、eisdifficulttomeasureacterize.Mostofthemodelsarebasedontheassumptionthatthematerialiscontinuous.Asaresultthetheiesofcontinuummechanicshavebeeninvokedftheirfmulation.Itisrecognizedhoweverthatdiscontinuitiesexistdevelopina
27、defmingmaterial.Thusthetheiesbasedoncontinuummechanicsmaynotbestrictlyvalidvariousmodelsbasedonfracturecontinuumdamageconceptstherebybecomerelevant.Theclassicalcontinuumdamagemodelsarebasedontheideathatamaterialexperienc
28、esmicrocrackingfracturingwhichcancausedegradationdamageinthematerial’sstiffnessstrength.Theremainingdegradedstiffness(strength)isthendefinedonthebasisoftheresponseoftheundamagedpartmodifiedbygrowingdamagedpartswhichareas
29、sumedtoactlikevoidspossessnostrengthatall.Asaresulttheclassicalcontinuumdamagemodelsdonotallowfthecouplinginteractionbetweenthedamagedundamagedparts.Thisaspecthassignificantconsequencesastheeffectofneighbing(damaged)part
30、sisnotincludedintheacterizationoftheresponse.Variousnonlocalmicrocrackinteractionmodelshavebeenproposedinthecontextoftheclassicaldamagemodel.Anobjectiveherehasbeentodevelopconstitutiveequationsthatallowfthecouplingbetwee
31、nthedamaged(microcracked)undamagedpartstheeffectofwhathappensintheneighbhoodofamaterialpoint.SuchenhancementsasgradientCosseratmicropolartheieshavebeenproposedtoincpatethenonlocaleffects.?2001ByCRCPressLLCTheeffectsoftem
32、peratureotherenvironmentalfactsareincporatedbydevelopingseparatetheiesbyexpressingtheparametersintheabovemodelsasfunctionsoftemperatureotherenvironmentalfacts.Thefegoingmodelsareusuallyrelevantfaspecificacteristicofthema
33、terialbehavisuchaselasticplasticcreepmicrocrackingfracture.Eachmodelinvolvesasetofparametersfaspecificacteristicthatneedstobedeterminedfromlabatytests.Thereisagrowingrecognitionthatdevelopmentofunifiedintegratedconstitut
34、ivedeionscanleadtomeefficienteconomicalsimplifiedmodelswitheaseofimplementationinsolutionprocedures.Asaresultanumberofefftshavebeenmadetowardunifiedhierarchicalmodels.Theapproachpresentedinthisbookrepresentsoneoftheseuni
35、fiedconcepts:thedisturbedstateconcept(DSC).TheDSCisaunifiedmodellingapproachthatallowsinanintegratedmannerfelasticplasticcreepstrainsmicrocrackingfractureleadingtosofteningdamagestiffeninghealinginasingleframewk.Itshiera
36、rchicalnaturepermitstheadoptionuseofspecializedversionsfthefegoingfacts.Asaresultitsdevelopmentapplicationaresimplifiedconsiderably.TheDSCisbasedonthebasicphysicalconsiderationthattheobservedresponseofamaterialcanbeexpre
37、ssedintermsoftheresponsesofitsconstituentsconnectedbythecouplingdisturbancefunction.Insimplewdstheobservedmaterialstateisconsideredtorepresentdisturbancedeviationwithrespecttothebehaviofthematerialfappropriatelydefinedre
38、ferencestates.Thisapproachisconsistentwiththeideathatthecurrentstateofamaterialsystemanimateinanimatecanbeconsideredtobethedisturbedstatewithrespecttoitsinitialfinalstate(s).InthecaseofengineeringmaterialstheDSCstipulate
39、sthatatanygivendefmationstagethematerialiscomposedoftwo(me)parts.Finstanceadrydefmingmaterialiscomposedofmaterialpartsintheiginal(continuum)statecalledtherelativelyintact(RI)stateremainingpartsinthedegradedstiffenedstate
40、calledthefullyadjusted(FA)statethemeaningsoftheterms“RIFAstate”willbeexplainedinsubsequentchapters.Thedegradedpartcanrepresenteffectsofrelativeparticlemotionsmicrocrackingduetothenaturalselfadjustment(SA)ofparticlesinthe
41、material’smicrostructurecanleadtodamagedegradation.Underfactssuchaschemicaltemperaturefluideffectsthemicrostructuremayexperiencestiffeninghealing.AlthoughthedegradationdamageaspectintheDSCissimilartothatintheclassicaldam
42、agemodelsthebasicframewkoftheDSCisgeneralsignificantlydifferentfromthatofthedamageconcept.IfamaterialelementiscomposedofmethanonematerialtheDSCcanbefmulatedftheoverallobservedresponse(ofthecomposite)bytreatingthebehaviof
43、individualcomponentsasreferenceresponses.ThebehaviofanindividualcomponentmaybeacterizedbyusingacontinuumtheybytreatingitasamixtureoftheRIFAparts.?2001ByCRCPressLLCDetailsoftheDSCincludingfmulationofequationsidentificatio
44、nofmaterialparametersdeterminationofparametersfrom(labaty)testsvalidationatthelabatyteststageimplementationinsolution(computer)proceduresvalidationsolutionofpracticalboundaryvalueproblemsarepresentedinthisbook.Comparison
45、sbetweentheDSCotheravailablemodelsarediscussedincludingtheadvantagestheDSCoffers.ThelatterariseduetoacteristicssuchasthecompactunifiednatureoftheDSCphysicalmeaningsofmaterialparametersconsiderablereductionintheregression
46、curvefittingrequiredinmanyothermodelseaseofdeterminationofparameterseaseofimplementationinsolutionprocedures.OneoftheDSC’sadvantagesisthatitcanbeusedf“solid”materialsfinterfacesjoints.Thelatterplayanimptantroleinthebehav
47、iofmanyengineeringsystemsinvolvingcombinationsoftwomematerials.Theyincludecontactsinmetalsinterfacesinsoilmedium(structure)problemsjointsinrockjointsinelectronicpackagingsystems.ItisshownthatthemathematicalframewkoftheDS
48、Cfthreedimensionalsolidscanbespecializedfthebehaviofmaterialcontactsidealizedasthinlayerzoneselements.ThefactthattheDSCallowsfinteractioncouplingbetweentheRIFApartsoffersanumberofadvantagesinthatthenonlocaleffectsareincl
49、udedinthemodelhencealsotheacteristicdimension.TheDSCdoesnotrequireconstitutivedeionofparticlelevelprocessesasthemicromechanicalmodelsdo.Theinteractingbehaviofthematerialcomposedofmillionsofparticlesisexpressedintermsofth
50、ecoupledresponsesofthematerialparts(clusters)intheRIFAparts.TheresponseoftheRIFApartscanbedefinedfromlabatytests.ThustheDSCeliminatestheneedfdefiningparticlelevelbehaviwhichisdifficulttomeasureatthistime.Atthesametimeita
51、llowsfthecoupledmicrolevelprocesses.ThebehaviofmaterialpartsinthereferencestatesintheDSCcanbedefinedonthebasisofanysuitablemodel(s).Oftensuchavailablecontinuumtheiesaselasticityplasticitythecriticalstateconceptareinvoked
52、ftheacterizations.TheDSCrepresentsacontinuousevolutioninthepursuitofthedevelopmentofconstitutivemodelsbytheauthhiscowkers.AlthoughitinvolvesanumberofnewinnovativeideastheDSCalsoreliesontheavailabletheiesofmechanicsthecon
53、tributionsofmanypeoplewhohavebeenthegiantsinthisfield.FinstancetheDSCincludesideasconceptsfromtheavailableelasticityplasticityviscoplasticitydamagefracturecriticalstatetheies.AstheDSCallowsadoptionoftheseavailablemodelsa
54、sspecialcasestheyarepresentedindividuallyinseparatechapterswithidentificationoftheiruseintheDSC.InsummarytheDSCisconsideredtorepresentauniquepowerfulmodellingproceduretoacterizethebehaviofawiderangeofmaterials?2001ByCRCP
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