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1、Available online at www.sciencedirect.com2212-8271 © 2015 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). Pe
2、er-review under responsibility of the scientific committee of 48th CIRP Conference on MANUFACTURING SYSTEMS - CIRP CMS 2015 doi: 10.1016/j.procir.2015.12.122 Procedia CIRP 41 ( 2016 ) 568 – 572 ScienceDirect48th C
3、IRP Conference on MANUFACTURING SYSTEMS - CIRP CMS 2015 Performance improvement of inventory management system processes by an automated warehouse management system Anas M. Atieh*, Hazem Kaylani, Yousef Al-abdallat, Abee
4、r Qaderi, Luma Ghoul, Lina Jaradat, Iman Hdairis German Jordanian University, West Madaba street, Amman 11180, Jordan * Corresponding author. Tel.: +962-798-309030; fax: +962-6-4300215. E-mail address: anas.atieh@gju.ed
5、u.jo Abstract This study investigates the impact of a warehouse management system on supply chain performance that provides less resources effort, more efficient, and reliable inventory management system. The supply ch
6、ain procedures carried out in the warehouse were reviewed before customizing a software that can handle the necessary transactions. The software was tested for enhancing the work flow and providing a timely and efficien
7、t handling. Data was collected from the warehouse of a leading telecommunications service provider in Jordan. Furthermore, the facility layout was studied and we introduced a production station within the warehouse, wh
8、ich resulted in better space optimization/utilization of the warehouse. The production station consists of three steps: bundling, labelling, and repackaging. The system handles three phases of product lifecycle: receiv
9、ing, processing, and distribution of SIM and prepaid scratch cards. Each phase of the product lifecycle was discussed in detail and the process/procedure gaps were identified. This work can serve both as a practical gui
10、de and industrial example for some researchers to compare the software inventory management system with the traditional manual system in the telecommunications sector in Jordan. It also highlights the gap between theor
11、y and practice; to motivate researchers to develop and customize new systems for mitigating supply chain disruptions. © 2015 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the Scientif
12、ic Committee of 48th CIRP Conference on MANUFACTURING SYSTEMS - CIRP CMS 2015. Keywords: Supply Chain; Warehouse Management, Inventory System, ERP 1. Introduction Warehousing management system (WMS) is a necessary appr
13、oach for every warehouse. An automated warehousing system provides less effort, more efficient, and reliable results compared to manual handled system. WMS is designed to help reduce costs through effective warehouse
14、 processes [1]. The WMS granule provides functionality for handling advanced warehouse processes that involve so called zones and bins, directed picks and put-away., as well as automated data capture systems. To perfo
15、rm directed pick and put away, it is necessary to divide the warehouse into zones and bins. A zone could be a receiving zone or a stocking zone, and each zone can consist of one or several bins [1]. This paper is bas
16、ed on a telecommunication company. It has a small warehouse where only two types of scratch cards and simcards are stored as safety stock and handled/distributed to dealers. The previous WMS status include the process
17、 from receiving the goods to product dispatching to dealers, were conducted using manual entry excel sheets. The goal of this work is to automate the warehouse management system, along with implementing a mini-size pr
18、oduction line for product labeling within warehouse. The need for automating the warehouse arises from the fact that manual handling may cause human errors which may affect the warehouse utilization [2]. In order to a
19、utomate the process, a thorough study on the system should be conducted. The first step towards an automated warehousing system is identifying and reengineering the processes and procedures carried out in the wareho
20、use, followed by identifying the processes that could be automated. Modeling the business processes and workflows helps seeing the process as a whole. Business Process Modelling and Notation (BPMN) would be a feasibl
21、e solution for this situation since the primary goal of BPMN is to provide a notation that is easily understood by all users within the organization. Basically BPMN is a method of illustrating business processes in th
22、e form of a © 2015 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). Peer-review under responsibility of the s
23、cientific committee of 48th CIRP Conference on MANUFACTURING SYSTEMS - CIRP CMS 2015570 Anas M. Atieh et al. / Procedia CIRP 41 ( 2016 ) 568 – 572 was connected to one of the local database files; in this case t
24、he database was connected to SQL Server Express database files (.mdf). Figure 2, shows a sample of a table in the system, which has a primary key with few rows of: Username, Action Type, Action Date and Serial Fro
25、m To, where each row has a certain data type. The Username and Action Type rows correspond to records in other tables; they are foreign keys and have the same data type as the primary key of the reference table. In or
26、der to set the primary key, the following code must be written: CONSTRAINT Fk_ActionType FOREIGN KEY (ActionType) REFERENCES Actions (Id), FK_ActionType Sets the name of the foreign key ActionType The name of the
27、 column that the foreign key represents Actions To which table it refers to Id Primary key of the reference table Fig. 2 Log table sample After creating all the required tables, along with its primary and foreign key
28、s, a relationship between the tables was established as shown in fig.3. The next step after creating the foreign keys is to populate the tables with data. Then it was found that transforming the software into a web ba
29、sed application was more appropriate. A web application provides an interface to the existing database which was created earlier. A web application can be generated by using a combination of the new ASP.NET Web Appl
30、ication, MVC template and Entity framework 6. Fig.3 Relationships between tables After creating the web application, the data models and the codes were generated. These codes provide standard data operations for the m
31、odel classes. The generated code provides a good starting point for an application but it does not necessarily provide all of the functionality that is required in the application [7]. Therefore the programming stage
32、was needed; in order to customize the code to meet the particular requirements of our project and to make it more efficient, by using ASP.NET as a computer programming language. 2.2 Labelling Line This part consists o
33、f two main actions, the machinery and the manual labor. Enhancement to WMS can be obtained by studies on facility layout, time and motion studies and cost analysis. The machinery part is all about the selection of an
34、 Barcode printer, there are a number of barcode printing technologies, we selected a Thermal based barcode printers because compared to other printers they require less maintenance, have less expensive media, and pri
35、nt faster while maintaining excellent print quality. The next concern was what type of thermal printer we should choose; the biggest difference between them is how heavy of a print volume they can handle, so we needed
36、 to choose one with a heavy print volume a one that will print from a couple thousand labels per day. Once we knew what type of thermal printer we needed, the next big concern is what print method we were going to us
37、e, Thermal printers are capable of printing in two different ways - direct thermal (DT) and thermal transfer (TT), depending on how long we needed the label to last and the material it's made of, we have found tha
38、t the thermal transfer is more effective our application The Manual Labor part: This part consists basically of three main processes in which the labeling process will occur: ? Unpacking and Arranging ? Labeling and
39、Inspection ? Packing The first manual labor step is that an operator should unpack a specified number of simcards and arrange them on the workstation to start working on them. After performing a time and motion study
40、, we have found that the best method to unpack the box of simcards would be by arranging them on the workstation. The first simcard, having the newest serial number should be the furthest away from the labeling and in
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