外文翻譯--多繩摩擦式提升機(jī)換繩新工藝

1、<p>　　Multi-rope friction hoist rope for new technology</p><p>　　Multi-rope friction wire rope replacement, it is usually the use of four fixed steady string of new cars of old rope, process complexity,

2、 construction personnel and VI in the well shaft operations, the risk of larger and longer mine production. So how to replace the main wire rope hoist such more security, time-saving, has been the goal of research 。</

3、p><p>　　Construction of preparation</p><p>　　(1)in advance of the wedge-shaped hanging backup detection device on the new wire rope testing, in line with the “Coal Mine Safety Regulations” section

4、of the relevant provisions of 402, the measurement of size, were cut into four entangled in rope roller 4 on, according to the requirements of twist put on the north side of the derrick, and fixed.</p><p>　　

5、(2)North derrick hook in the appropriate location of the fixed beam-oriented round of four in order to smooth movement of wire rope.</p><p>　　(3)Automatic adjustment of leveling out the volume of the fuel ta

6、nk of a lever, the first self-balancing so that the fuel tank of the South Hook Balancing tanks at their respective cut-off rope.</p><p>　　(4)Ready to use long and short board, long board needs three, the ne

7、ed for a short eight boards.</p><p>　　(5)Ready to adequate and reliable lighting facilities, as well as the signal, wire, wood, and commonly used tools such as I-steel, and check their eligibility. </p>

8、;<p>　　2、Construction of steps</p><p>　　(1) Top-down clean-up platforms, derrick and shaft, removal of roller shield. VI well above the old string with new string, specific methods are as follows: ① C

9、ans will be parked in the south tank top level VI and the location of wells; ② VI in wells adjacent to the north can take the work platform, the new rope through the window well wall Tabei VI and four driven wheels, and

10、four cans of the old North ropes long, respectively, 3m, slightly small bundled, tied for the new Departments (new rope </p><p>　　(2) The South can head the new wire rope hook. ① The South Side can wedged-sh

11、aped with four back-up devices to connect firmly hanging; to the old and new wire rope hanging device of the alignment, the use of hemp rope tied firmly. ② The second floor on the first pressure hydraulic pump with the S

12、outh can automatically balance the fuel tank connecting pipe even after the good, the total cut-off to open the door a little to the fuel tank of the oil pump to suppress all Add, and then South automati</p><p

13、>　　(3) Shaft with a new rope. ① Long sling to remove five boards and four sub-board anti-back channeling, and four new chairs were placed on the corresponding slot on the west side of the old rope suitable location. T

14、hree-storey tower in the well platform, the South side of the new cans, the old rope a long board with a daughter card to pay in jail, and then in the long upper and lower sun-board 4 of the card to pay a small board. ②

15、Hoist speed with low-frequency southern decentralization cans, at </p><p>　　(4) The replacement of the South four wedge-shaped cage hook hanging device. ① Well fist of all in the four-storey tower, the south

16、 and east-west direction of wire rope hook emission No.2 2o I-beam, four in its place above, and the South Hook old jail 4. ② by the shearer two 20t chain hoist with hook cage will Northern; ③ lot with two hoist, lifting

17、 cans southern appropriate height, the replacement of the eastern side of the first two hanging devices, specific methods are: using 12.5mm rope hois</p><p>　　(5) In the second floor of the new wire rope cut

18、-off platform, and a new wedge-shaped hanging rope and back-up device connected.</p><p>　　(6) The replacement of the North hook hanging cage four wedge-shaped device. ① first pump pressure on the second floo

19、r of the North can fuel tank of the hydraulic self-balancing good even after the connecting pipe, the total cut-off to open the door a little, the fuel tanks of the oil pump to suppress all Add , and then North hook auto

20、matic hydraulic Unicom balance tube to remove the fuel tank, put away , ② pull two hooks 20t hoist cage will Northern appropriate high level of lifting, running fr</p><p>　　(7) Rope groove back. ① Four-store

21、y tower in the well child with a long board to the north side of the hook 4 new and 4 old rope firmly. ② 12.5mm wire with cap and traffic will be the new and old rope hanging to the old and new wire rope led from the rou

22、nd, starting from the east, followed by the old rope from the leading wheels, tank-oriented round of rope out, and Add new rope groove in turn, led on the old rope round or rounds of pad-oriented on the (eastern side of

23、the rope groove). ③ Wells </p><p>　　(8) Recovery of the old rope. ① At the same time, North hook hanging loose cage of two20t hoist will be closed until the new cage force of wire rope, lifting appliances, d

24、ismantled, and the old four corresponding bundled with the new wire rope. ② Removal of underground organizations in Southern constructors cage hook lifting equipment and work platforms. ③ Starting distance from the winch

25、, and a I-beam removal of. After checking no problem to begin with low-frequency North hook cage decentraliza</p><p>　　(9) Transfer to justice, after all, no problem, winch test run, commissioning a variety

26、of protection.</p><p>　　3、Construction Notes</p><p>　　(1) Signal is the key to the construction, we must set up the command center, put to justice and enhancing the signal to separate the signal

27、s, at least to prepare two sets of signals, and winch drivers, put ropes and other staff to participate in the construction clearly.</p><p>　　(2) The length of board and hand chain hoist, and early tests, su

28、ch as appliances, and construction must be firmly card.</p><p>　　(3) In the interception of a new rope should be based on precise calculation of the amount in advance from a good length of rope, new rope can

29、 not be truncated, otherwise, would be lost by the wayside, causing a greater loss.</p><p>　　(4) Use of this method with the traditional solid car with rope method, the construction time is short. Cao coal f

30、or the use of this method were used rope 19.5h, save time 1/3 polyunsaturated.</p><p>　　4、Conclusion</p><p>　　(1) Of this method with the traditional solid car with rope method, the construction

31、 time is short, Cao coal for the use of this method were used rope 19.5h, save time 1/3 polyunsaturated.</p><p>　　(2) Low-cost construction. This method saves the cost of steady rental cars, a construction c

32、an save about 25,000 yuan.</p><p>　　(3) High degree of safety, reduce labor intensity. Minimization of this method in the construction of the shaft to raise the safety factor, without a fixed rope roller, ju

33、st the direction of the rope can be placed, the short preparation time.</p><p>　　多繩摩擦式提升機(jī)換繩新工藝</p><p>　　多繩摩擦式提升機(jī)在更換鋼絲繩時(shí)，通常使用四部固定穩(wěn)車舊繩帶新繩，工藝復(fù)雜，施工人員多在井口和井筒作業(yè)，危險(xiǎn)性較大，而且礦井停產(chǎn)時(shí)間長(zhǎng)，因此如何在更換此類提升機(jī)主鋼繩中更加安全、省時(shí)

34、，一直是人們研究的目標(biāo)。</p><p><b>　　施工準(zhǔn)備</b></p><p>　　（1）提前對(duì)備用楔形掉掛裝置進(jìn)行探傷，對(duì)新的備份鋼絲繩進(jìn)行測(cè)試，符合《煤礦安全規(guī)程》的第402條相關(guān)規(guī)定，測(cè)量尺寸，截成四段分別纏在四只繩滾上，按捻向要求防御井架的北側(cè)，并固定好。</p><p>　?。?）在井架北鉤橫梁合適位置固定四個(gè)導(dǎo)向輪，以便鋼絲

35、繩能夠順利運(yùn)動(dòng)。</p><p>　?。?）調(diào)整自動(dòng)平整油缸杠桿的伸縮量，首先使南鉤自動(dòng)平衡油缸杠桿的伸縮量一致后，關(guān)閉南鉤個(gè)自動(dòng)平衡油缸的分截止閥，運(yùn)行一天后，再量取南北兩鉤個(gè)油缸杠桿的伸縮量，并記錄好，作為截繩的依據(jù)。</p><p>　　（4）準(zhǔn)備好卡繩用的長(zhǎng)、短板卡，長(zhǎng)板卡需要3副，段板卡需要8副。</p><p>　?。?）準(zhǔn)備好充足的照明和可靠地信號(hào)設(shè)施

36、以及棕繩、鐵絲、木板、工字鋼以及常用工具等，并檢查是否合格。</p><p><b>　　施工步驟</b></p><p>　?。?）自上而下清掃平臺(tái)、井架及井筒，拆除滾筒護(hù)板。井口以上用舊繩帶新繩，具體方法為：① 將南罐停在灌頂與井口平的位置；②在井口北罐側(cè)搭工作平臺(tái)，將新鋼絲繩穿過井塔北墻窗及四個(gè)導(dǎo)向輪，并與北罐四根舊繩分別用長(zhǎng)3m長(zhǎng)小棕繩捆綁在一起，新繩頭處連續(xù)

37、捆綁三道（新繩在舊繩西側(cè)）。具體捆綁方法是：先用3m長(zhǎng)麻繩的其中1m密集纏繞新繩，再用剩余的麻繩在原來纏繞新繩的位置將新、舊繩捆綁在一起，綁完后用水將麻繩浸透（捆綁前小棕繩稍濕）。③ 下放南罐同時(shí)放新繩，用與上述同樣的方法自第一道棕繩七每間隔10m將新繩與舊繩捆綁牢固，當(dāng)新鋼絲繩繩頭到達(dá)南罐側(cè)，并與井口以上第一道鋼梁平齊時(shí)停車，拆除井口北罐工作平臺(tái)。④ 在井塔四層平臺(tái)上，用專用板卡在北罐側(cè)將四根繩卡牢，以防止新繩回竄，然后。割掉所有捆綁

38、的麻繩，使新繩與舊繩分開。⑤在井塔五層，將南罐側(cè)新繩用吊繩卡卡牢，用行車將四根新繩吊起適當(dāng)高度，以主滾筒不能帶動(dòng)新繩轉(zhuǎn)動(dòng)為準(zhǔn)，然后用人力蔣四根新繩托至二層平臺(tái)。</p><p>　?。?）南罐新鋼絲繩上鉤頭。①將南罐側(cè)四根繩頭分別與四個(gè)備用楔形吊掛裝置連接牢固：將新、舊鋼絲繩的吊掛裝置對(duì)齊后，用麻繩牢固的捆綁在一起。②先將二層上的打壓泵與南罐液壓自動(dòng)平衡油缸聯(lián)通管拆除，并放到一指定地點(diǎn)。 緩慢下放南鉤罐籠，拉緊多

39、余的新繩。</p><p>　?。?）井筒新鋼絲繩子。 ①拆除五層吊繩的長(zhǎng)板卡子及四層防回竄板卡，并將四根新繩分別放在與其對(duì)應(yīng)的舊鋼絲繩槽西側(cè)合適位置。在井塔三層平臺(tái)上，將南罐側(cè)新、舊鋼絲繩用一副長(zhǎng)板卡卡牢，然后在長(zhǎng)板卡的上下個(gè)卡4副小板卡。 ②提升機(jī)用低頻速度下放南罐，同時(shí)，四個(gè)繩滾子以相應(yīng)的速度放繩；此時(shí)，在井塔三層平臺(tái)南罐側(cè)，自第一副長(zhǎng)板子起每隔6m捆綁一道麻繩（方法同上述）并及時(shí)澆水浸透，每隔50m分別卡

40、4副小板卡子。③當(dāng)北罐接近井口二層平臺(tái)時(shí)停車，帶繩結(jié)束。</p><p>　?。?）更換南鉤罐籠四個(gè)楔形吊掛裝置。①首先在井塔四層，南鉤鋼絲繩東西方向并排放兩根20號(hào)工字鋼，在其上面放四個(gè)卡繩器，并將南鉤四根舊繩卡牢。②用兩只10T葫蘆配合采煤機(jī)錨鏈將北鉤罐籠吊??；③用兩只10T葫蘆，將南罐吊起適當(dāng)?shù)母叨龋雀鼡Q東側(cè)兩只惦掛裝置，具體方法是：用12.5mm鋼絲繩套子及1T葫蘆將液壓自動(dòng)平衡裝置伸縮體吊住，依次拆除

41、東側(cè)兩只原楔形吊掛裝置。④更換西側(cè)兩只楔形吊掛裝置，更換完畢，用麻繩將新、舊鋼絲繩惦掛裝置對(duì)應(yīng)牢固的捆綁在一起。</p><p>　?。?）在二層平臺(tái)上截新鋼絲繩，并將新鋼絲繩與備用楔形惦掛裝置連接好。</p><p>　　（6）更換北鉤罐籠四個(gè)楔形惦掛裝置。①先將二層上的打壓泵與北罐液壓自動(dòng)平衡油缸連通管連好后，打開總截門少許，將油缸內(nèi)的油全部放入打壓泵內(nèi)，再將北鉤液壓自動(dòng)平衡油缸連通管

42、拆除，放好。②拉兩只20T葫蘆將北鉤罐籠水平吊起適當(dāng)高度，按照由東向西的順序逐步更換北鉤楔形惦掛裝置，更換完畢，割除舊繩，并拆除工作平臺(tái)。</p><p>　?。?）倒繩槽。①在井塔四層用長(zhǎng)板卡子將北鉤側(cè)的四根新繩及舊繩卡牢。②用12.5mm鋼絲繩繩套子及行車，將新、舊鋼絲繩吊起，使新、舊鋼絲繩脫離主導(dǎo)論，從東側(cè)起，依次將舊繩從主導(dǎo)論、導(dǎo)向輪繩槽中取出，并將新繩依次放入繩槽，將舊繩放在主導(dǎo)論或?qū)蜉喌囊r墊上（繩槽

43、東側(cè)）。③拆除井塔四層卡繩用板卡子。</p><p>　?。?）回收舊鋼絲繩。①同時(shí)松吊北鉤罐籠的兩只20T葫蘆，將罐籠落下至新鋼絲繩受力，拆除起吊用具，并蔣四根舊繩頭與其對(duì)應(yīng)的新鋼絲繩捆綁在一起。②井下組織施工人員拆除南鉤罐籠起吊用具和工作平臺(tái)。③開動(dòng)絞車適當(dāng)距離，拆除卡繩器及工字鋼。檢查無問題后，開始用低頻下放北鉤罐籠，用人力將舊繩通過井1:3的四個(gè)導(dǎo)向輪托至對(duì)應(yīng)的繩滾上，同時(shí)將新、舊繩上的卡子和棕繩去除。④

44、當(dāng)南鉤灌頂達(dá)到井1:3合適位置時(shí)停車，用氣割將舊鋼絲繩在鉤頭以上截?cái)?，托至不妨礙施工的地方。⑤在井1:3合適位置。將北罐側(cè)四根舊繩頭與其對(duì)應(yīng)的新鋼絲繩牢固的捆綁在一起，并在井口南罐側(cè)搭臨時(shí)工作臺(tái)。⑥開動(dòng)絞車，下放南鉤罐籠，同時(shí)將剩余的舊繩拖出，完畢后，拆除臨時(shí)工作臺(tái)。</p><p>　?。?）調(diào)繩。一切無問題后，絞車試運(yùn)行、調(diào)試各種保護(hù)。</p><p><b>　　施工中的注

45、意事項(xiàng)</b></p><p>　?。?）信號(hào)是施工的關(guān)鍵，必須設(shè)立指揮中心，放繩信號(hào)與提升信號(hào)要分開，至少要準(zhǔn)備兩套信號(hào)，并與絞車司機(jī)、放繩人員及其他參加施工人員交代清楚。</p><p>　?。?）長(zhǎng)段板卡和卡繩器以及手拉葫蘆等用具必須提前試驗(yàn)號(hào)，施工中必須卡牢。</p><p>　　（3）在截取新繩時(shí)，必須根據(jù)事前的計(jì)算精確量取好繩的長(zhǎng)度，千萬不要

46、將新繩截短，否則，將功虧一簣，造成較大損失。</p><p>　?。?）對(duì)專門起吊用的鋼絲繩和工字鋼以及手拉葫蘆必須進(jìn)行強(qiáng)度校核，一并寫入措施中。</p><p><b>　　結(jié)論</b></p><p>　　（1）本方法與傳統(tǒng)的穩(wěn)車帶繩法相比，施工時(shí)間短。煤礦使用本方法換繩共使用19.5小時(shí)，比普通施工方法節(jié)省1/3多。</p>