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1、<p>  畢業(yè)論文外文資料翻譯</p><p>  題 目 熱處理對三種不同途徑生產(chǎn)的 </p><p>  納米粉氧化鋯晶體結(jié)構(gòu)和形態(tài)的影響</p><p>  學(xué) 院 材料科學(xué)與工程 </p><p>  專 業(yè) 材料科學(xué)與工程 &l

2、t;/p><p>  班 級 </p><p>  學(xué) 生 </p><p>  學(xué) 號 </p><p>  指導(dǎo)教師

3、 </p><p>  二〇一三年三月二一日</p><p>  j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 1 9 5 ( 2 0 0 8 ) 178–185</p><p>  journal homepage: ww

4、w.elsevier.com/locate/jmatprotec</p><p>  Effect of thermal treatment on the crystal</p><p>  structure and morphology of zirconia</p><p>  nanopowders produced by</p><p&

5、gt;  three different routes</p><p>  M.M. Rashad ? , H.M. Baioumy</p><p>  Central Metallurgical Research and Development Institute, P.O. Box 87, Helwan, Cairo, Egypt</p><p><b&g

6、t;  article</b></p><p>  Article history:</p><p><b>  info</b></p><p><b>  abstract</b></p><p>  Zirconia ZrO2 nanopowders have been succe

7、ssfully prepared via three processing routes,</p><p>  namely, conventional precipitation (CP), citrate gel combustion (CGC) and microemulsion</p><p>  re?ned precipitation (MRP). The formed zir

8、conia particles were characterized using X-ray</p><p>  diffraction analysis (XRD), scanning electron microscope (SEM), Fourier transformer infrared</p><p>  (FT-IR) spectroscopy and UV–visible

9、absorption spectrum. The results showed that the CP</p><p>  route led to the formation of tetragonal ZrO2 phase with low crystallinity at 700 ? C and the</p><p>  formed tetragonal phase was tr

10、ansformed to monoclinic ZrO2 phase at temperatures ranged</p><p>  Received 24 May 2006</p><p>  Received in revised form</p><p>  22 April 2007</p><p>  Accepted 23 Ap

11、ril 2007</p><p><b>  Keywords:</b></p><p><b>  Zirconia</b></p><p><b>  Synthesis</b></p><p>  Crystal structure</p><p>

12、;  Nanoparticles</p><p>  Characterization</p><p>  from 1000 to 1200 ? C. The CGC route led to formation of monoclinic phase without presence</p><p>  tetragonal phase species in t

13、he temperatures range from 1000 to 1200 ? C. In contrast, MRP</p><p>  technique led to the formation of tetragonal phase with high crystallinity compared with</p><p>  the other processing at 7

14、00 ? C and the produced tetragonal phase was inverted to cubic</p><p>  phase by increasing the calcination temperatures from 1000 to 1200 ? C. SEM showed that the</p><p>  morphology of the pro

15、duced zirconia nanopowders changed according to synthesis routes</p><p>  and thermally treated temperatures.</p><p>  © 2007 Elsevier B.V. All rights reserved.</p><p><b>

16、;  1.</b></p><p>  Introduction</p><p>  Advanced ceramics known as ?ne ceramics are a diverse</p><p>  group of inorganic oxides such as zirconia, alumina, tita-</p>&

17、lt;p>  nia and non-oxides like silicon carbide, boron carbide and</p><p>  silicon nitride. These materials are drawing attention as</p><p>  high technology materials because of their superi

18、or mechan-</p><p>  ical, thermal, electrical, chemical and optical properties.</p><p>  Zirconia ?ne ceramics have an impressive combination</p><p>  of properties such as high str

19、ength, hardness, toughness,</p><p>  corrosion resistance, low co-ef?cient of friction and biocom-</p><p>  patibility. Nearly 80% of produced zirconia in the world is</p><p>  used

20、 in conventional applications such as refractories, pig-</p><p>  ments, glazers, opaci?ers, abrasives, etc. The ever-increasing</p><p>  numbers of ceramics applications have resulted in devel-

21、</p><p>  oping of advanced technologies to process nanopowders</p><p>  zirconia (Galgali et al., 1995). The advanced applications</p><p>  of zirconia nanopowders are including tr

22、ansparent opti-</p><p>  cal devices, electrochemical capacitor electrodes, oxygen</p><p>  sensors, fuel cells and catalysts including photocatalysts</p><p>  (Srdic and Omorjan, 2

23、001; Kongwudthiti et al., 2003). Zir-</p><p>  conia catalyzes the hydrogenation of ole?ns, isomerization</p><p>  of ole?ns and epoxides and the dehydrations of alco-</p><p>  hols

24、. When zirconia is used as support, various reactions</p><p>  Corresponding author. Tel.: +20 2 5010642/213; fax: +20 2 5010639.</p><p>  E-mail address: rashad133@yahoo.com (M.M. Rashad).</

25、p><p>  0924-0136/$ – see front matter © 2007 Elsevier B.V. All rights reserved.</p><p>  doi:10.1016/j.jmatprotec.2007.04.135</p><p><b>  ?</b></p><p>  

26、j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 1 9 5 ( 2 0 0 8 ) 178–185</p><p><b>  179</b></p><p>  such as Fischer-Tropsch synthesis, methanol synthes

27、is and</p><p>  hydrodesulfurization have been reported to proceed with</p><p>  higher activity and selectivity than with conventional sup-</p><p>  ports (Jung and Bell, 2000). It

28、 is well known that zirconia</p><p>  is a low absorption materials usable for coating in the</p><p>  near-UV (300 nm) or IR (~8 m) regions. Typical applica-</p><p>  tions include

29、 near-UV laser and dielectric mirror designs.</p><p>  In addition, about 95% of ferrule, the most important part</p><p>  of the optical ?ber connector is now made from zirconia</p><

30、p>  ?ne ceramics. It is known that high quality of the ceramic</p><p>  is based on the excellent performance of zirconia powder</p><p><b>  (5).</b></p><p>  Prepari

31、ng a ?ne and an agglomerate free zirconia powder</p><p>  is the ?rst and perhaps the most important step in obtaining</p><p>  a sintered zirconia ceramic of desirable microstructure and</p&

32、gt;<p>  therefore mechanical properties. Various chemistry-based</p><p>  novel approaches have been taken for the preparation of zirco-</p><p>  nia powders including co-precipitation,

33、hydrothermal, sol gel,</p><p>  sonochemical method, microemulsion and thermal decom-</p><p>  position processing (Ma et al., 2004; Wu et al., 2003; Lee et al.,</p><p>  1999; Tai

34、et al., 2001; Djuricic et al., 1995; Bourell and Kaysser,</p><p>  1993; Ward and Ko, 1993; Huang and Guo, 1992; Fang et al.,</p><p>  1997; Li et al., 1989; Juarez et al., 2000; Yashima et al.,

35、 1996;</p><p>  Yashima et al., 1994; Caruso et al., 1997; Chatterjee et al., 1992;</p><p>  Dodd and McCormick, 2002; Roy and Ghose, 2000; Kolen’ko et</p><p>  al., 2003; Noh et al

36、., 2003; Somiya and Akiba, 1999; Piticescu et</p><p>  al., 2001). The chemical precipitation (CP) method is a suitable</p><p>  low cost technique for the mass production compared with</p>

37、;<p>  the other mentioned technique. The main drawback is that</p><p>  the particle size is not small and has in wide size distribution.</p><p>  Microemulsion re?ned precipitation (MRP

38、) gives better chem-</p><p>  ical homogeneity with controlling the particle size and size</p><p>  distribution. Citrate gel combustion (CGC) technique is used</p><p>  to obtain h

39、ighly uniform size and shape controlled nanopar-</p><p><b>  ticles.</b></p><p>  ZrO2 has three polymorphic phases; monoclinic (m), tetrag-</p><p>  onal (t) and cubic

40、(c). Because of its phase transformation</p><p>  from tetragonal to monoclinic around the temperatures range</p><p>  from 1100 to 2370 ? C, it is a challenging study with potentially</p>

41、<p>  practical applications to prepare stabilized tetragonal ZrO2</p><p>  powders at low temperatures. Stabilization of t-ZrO2 phase</p><p>  is usually achieved by adding oxides of ytt

42、rium, magnesium,</p><p>  calcium, thorium, titanium, cerium and ytterbium (Piticescu</p><p>  et al., 2001; Jiang et al., 2001; Lascalea et al., 2004; Teterycz et</p><p>  al., 200

43、3; Panda et al., 2003; Zhang et al., 2004; Ai and Kang,</p><p>  2004; Bhattacharjee et al., 1991). According to the change in</p><p>  thermal treatment, c-ZrO2 phase is stable at all temperatu

44、re</p><p>  up to the melting point at 2680 ? C. m-ZrO2 phase is stable</p><p>  below 1170 ? C and inverted to t-ZrO2 phase by increasing tem-</p><p>  perature over 1200 ? C. t-Zr

45、O2 phase is stable between 1170</p><p>  and 2370 ? C by adding stabilized oxides (Stefanc et al., 1999).</p><p>  From our knowledge, little information in literature is found</p><p&

46、gt;  about the change in the phase transformation and the mor-</p><p>  phology of the formed ZrO2 nanopowders that are produced</p><p>  by CP, CGC and MRP techniques. The present work aims at&

47、lt;/p><p>  comparing the change in crystal structure, morphology, FT-IR</p><p>  spectra and UV–visible absorption spectrum of the produced</p><p>  ZrO2 nanopowders which are obtaine

48、d by these three process-</p><p>  ing routes at different calcination temperatures from 120 to</p><p><b>  1200 ? C.</b></p><p><b>  2.</b></p><p

49、><b>  2.1.</b></p><p>  Experimental</p><p>  Materials and processing</p><p>  The materials used in the present work were, zirconyl chlo-</p><p>  ride

50、 ZrOCl2 ·8H2 O purchased from BDH Chemicals Ltd., Poole,</p><p>  England, sodium hydroxide and citric acid purchased from El-</p><p>  Nasr Pharmaceutical Chemical ADWIC, Egypt, n-pentanol

51、 and</p><p>  Triton X-100 (Serva Electrophoresis GmbH, Germany).</p><p>  To process ZrO2 powders by CP route, 10 g zirconium</p><p>  oxychloride octahydrate was dissolved in 100

52、ml bidistilled</p><p>  water using hot plate magnetic stirrer. The desired vol-</p><p>  ume of 2 M NaOH was added into the solution until pH</p><p>  10. After 15 min, the produce

53、d precipitate was ?ltered off,</p><p>  washed and dried at 120 ? C overnight. The dried ZrO2 ·nH2 O</p><p>  calcined at different temperatures from 500 to 1200 ? C at a</p><p&g

54、t;  rate of 10 ? C/min and kept at the respective temperature for</p><p><b>  1 h.</b></p><p>  To process ZrO2 powders by CGC method, 10 g of zir-</p><p>  conium oxych

55、loride octahydrate was dissolved in water. A</p><p>  stoichiometric amount of citric acid was added to the aque-</p><p>  ous solution. The mixture was evaporated to dryness at 60 ? C.</p>

56、;<p>  Then, the produced precursor was dried to 120 ? C overnight.</p><p>  The formed precursor was heated again to 500, 700, 1000 and</p><p>  1200 ? C at a rate of 10 ? C/min and kept

57、 at the respective tem-</p><p>  perature for 1 h.</p><p>  For the MRP method, the authors employed n-pentanol as</p><p>  the oil phase and triton X-100 as the surfactant. One mol

58、ar of</p><p>  Triton X-100 (non-anionic surfactant) was prepared by dissolv-</p><p>  ing in n-pentanol and the processed solution was divided into</p><p>  two parts, one part was

59、 added to 10 g zirconyl chloride octahy-</p><p>  drate dissolved in small amount of water and the other part</p><p>  was used for preparation of 2 M sodium hydroxide. Both two</p><p

60、>  solutions were mixed together to precipitate zirconia hydrate</p><p>  at pH 10. The precipitated solution was ?ltered, washed, dried</p><p>  at 120 ? C, then calcined at different temper

61、atures from 500 to</p><p><b>  1200 ? C.</b></p><p><b>  2.2.</b></p><p>  Characterization</p><p>  The phase identi?cation and the crystallite

62、 size of the pro-</p><p>  cessed ZrO2 nanopowders were characterized by Philips X-Ray</p><p>  Diffractometer PW 1730 with nickel ?ltered Cu K radiation</p><p>  ?( = 1.5406 A) at

63、40 kV and 30 mA. The crystallite sizes of ZrO2</p><p>  nanopowders were determined for the most intense peak</p><p>  (1 1 1) plane of ZrO2 crystals from the X-ray diffraction data</p>&

64、lt;p>  using the Debye-Scherrer formula:</p><p><b>  dRX =</b></p><p><b>  k</b></p><p><b>  cos Â</b></p><p><b>  ˇ&l

65、t;/b></p><p><b>  (1)</b></p><p>  where dRX is the crystallite size, k = 0.9 is a correction factor</p><p>  to account for particle shapes, ˇ the full width at half

66、 max-</p><p>  imum (FWHM) of the most intense diffraction plane, the</p><p>  ?wavelength of Cu target = 1.5406 A, and  is the Bragg angle.</p><p>  The change in crystal mor

67、phologies of the ZrO2 particles</p><p>  produced at heated temperature 700 and 1000 ? C for differ-</p><p>  ent processing routes were examined by scanning electron</p><p>  micro

68、scopy (JEOL-JSM 5410 SEM). Speci?c surface area (SBET ) of</p><p><b>  180</b></p><p>  j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 1 9 5 ( 2 0 0 8 )

69、178–185</p><p>  samples was determined by BET surface area analyzer (Nova</p><p>  2000 series, Quantachrome Instruments, UK).</p><p>  UV–visible absorption spectrums of the proce

70、ssed ZrO2</p><p>  powders using three processing routes at calcination temper-</p><p>  ature 1000 ? C were measured using CECIL CE 7200 UV double</p><p>  beam spectrophotometer.&

71、lt;/p><p>  Vibration spectrum of the crystalline ZrO2 powders at</p><p>  calcination temperature 1000 ? C for the different processing</p><p>  techniques in KBr were recorded on Fou

72、rier Transformer and</p><p>  Pye-Unicam SP 300 instrument.</p><p><b>  3.</b></p><p>  Results and discussion</p><p>  The XRD patterns of the ZrO2 nanopow

73、ders products syn-</p><p>  thesized by precipitation (CP), citrate gel combustion (CGC)</p><p>  and microemulsion re?ned precipitation (MRP) techniques at</p><p>  different therm

74、al treatment from 120 to 1200 ? C were shown</p><p>  in Figs. 1–3. It is clear that the processed samples synthe-</p><p>  sized at temperature 120 ? C were amorphous in the three</p>&l

75、t;p>  processing techniques and it was also nearly amorphous for</p><p>  the produced ZrO2 powders of the precursor sample pow-</p><p>  der which treated at the temperature 500 ? C in case

76、of CP</p><p>  method. XRD studies also showed that the transformation of</p><p>  ZrO2 precursors to the crystalline tetragonal phase (JCPDS #49-</p><p>  1642) occurred as the cal

77、cination temperatures were increased</p><p>  Fig. 2 – XRD patterns of the produced ZrO2 powders by CGC</p><p>  method at 120, 500, 700, 1000 and at 1200 ? C for 1 and 3 h.</p><p>

78、  between 500 and 700 ? C for heating time 1 h. The crystallite</p><p>  sizes of formed single-phase t-ZrO2 nanopowders as calcu-</p><p>  lated from XRD analyses using Debye-Scherrer formula o

79、f</p><p>  the most intense peaks (1 1 1) plane were in the range of</p><p>  32.90, 10.18 and 20.97 nm at 700 ? C for CP, CGC and MRP</p><p>  methods, respectively. The presence o

80、f tetragonal phase in as-</p><p>  prepared ZrO2 and the powder formed at low temperature is</p><p>  attributed to the fact that the speci?c surface free enthalpy</p><p>  of tetra

81、gonal ( = 0.77 J/m2 ) is smaller than that of mono-</p><p>  clinic ( = 1.13 J/m2 ). The large surface area of as-synthesized</p><p>  nanopowders becomes a thermodynamic barrier for t-ZrO2</

82、p><p>  to m-ZrO2 phase transformation. Consequently, tetragonal</p><p>  phase is remained. Liang et al. (Liang et al., 2003) explained the</p><p>  formation of tetragonal phase at l

83、ow temperature is attributed</p><p>  to that the structure of zirconia precursor is regarded as</p><p>  hydrous zirconia (ZrO2 ·nH2 O) and the schematic structure unit</p><p>

84、;  has 16 zirconium atoms, 20 non-bridging hydroxogroups, 22</p><p>  bridging oxide bond and 20 coordinated water and based on</p><p>  this model, the following equations is obtained by increa

85、sed</p><p>  the temperature up to 700 ? C:</p><p>  [Zr16 O22 (OH)20 (H2 O)20 ] · xH2 O</p><p>  Naturally dried</p><p><b>  ?→</b></p><p&g

86、t;  [Zr16 O22 (OH)20 (H2 O)20 ] + xH2 O</p><p><b>  (2)</b></p><p>  Fig. 1 – XRD patterns of the produced ZrO2 powders by CP</p><p>  method at 120, 500, 700, 1000 and

87、at 1200 ? C for 1 and 3 h.</p><p>  [Zr16 O22 (OH)20 (H2 O)20 ]?→16ZrO2 + 30H2 O</p><p><b>  heat</b></p><p><b>  (3)</b></p><p>  j o u r n a l

88、 o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 1 9 5 ( 2 0 0 8 ) 178–185</p><p><b>  181</b></p><p>  Fig. 3 – XRD patterns of the produced ZrO2 powders by MRP</p&

89、gt;<p>  method at 120, 500, 700, 1000 and at 1200 ? C for 1 and 3 h.</p><p>  When ZrO2 ·nH2 O is heated up to about 300 ? C, the</p><p>  metastable tetragonal zirconia is observed

90、 compared to its</p><p>  stable temperature around 1100–2370 ? C. The amorphous to</p><p>  tetragonal phase transformation is attributed to the loss of</p><p>  water from the amo

91、rphous hydrous zirconia resulting from</p><p>  the release of water of hydration and the production of water</p><p>  via oblation. Both processes lead to a reduction in the BET sur-</p>

92、<p>  face area of the calcined solid and a consequent increase in</p><p>  the average particle size (Jung and Bell, 2000). Table 1 showed</p><p>  that the relation between the crystalli

93、te size and the surface</p><p>  area of the obtained ZrO2 nanopowders produced by differ-</p><p>  ent techniques. For CP method, when the crystallite sizes of</p><p>  the produce

94、d powders increased from 7 nm for the precursor</p><p>  thermally treated at 500 ? C to 32.90 nm at 700 ? C. The surface</p><p>  area of amorphous zirconia produced at 120 ? C was 250 m2 /g<

95、;/p><p>  which was decreased to 230 m2 /g for the precursor thermally</p><p>  treated at 500 ? C and decreased again to 180 and 20 m2 /g for the</p><p>  precursor thermally treated

96、at 700 and 1000 ? C, respectively.</p><p>  For CGC method, the BET speci?c surface area of amorphous</p><p>  zirconia was 280 m2 /g then decreased to 210 m2 /g (crystallite</p><p>

97、;  size was 10.18 nm) for the precursor treated at 700 ? C then to</p><p>  60 m2 /g for the sample treated at 1000 ? C (crystallite size was</p><p>  41.2 nm). Moreover, for MRP method, the BET

98、 speci?c surface</p><p>  area was also 280 m2 /g then decreased to 200 m2 /g (crystallite</p><p>  size was 21 nm) and 45 m2 /g (crystallite size was 57.8 nm) for</p><p>  the prec

99、ursors annealing at 700 and 1000 ? C, respectively.</p><p>  The tetragonal phase then inverted to pure monoclinic</p><p>  phase (JCPDS #37-1484) by increasing the temperature up to</p>

100、<p>  1000–1200 ? C for 1 h in case of CP and CGC techniques. Trans-</p><p>  formation from the tetragonal to monoclinic phase have been</p><p>  attributed to the relative stability of th

101、ese two phases depend</p><p>  on the sum of the free energies from particle surface, bulk</p><p>  and strain contribution (Jung and Bell, 2000). Because of the</p><p>  lower bulk

102、 free energy of m-ZrO2 and the lower surface free</p><p>  energy of t-ZrO2 , the latter phase is stabilized below a critical</p><p>  particle size for a given temperature. This critical size i

103、s esti-</p><p>  mated to be 10 nm at 298 K. In the absence of particle strain,</p><p>  this thermodynamic description has been found to give the</p><p>  correct temperature for t

104、he tetragonal to monoclinic phase</p><p>  transformation for the particles ranging from 9 nm to 10 m.</p><p>  The phase transformation occurred when the size of zirconia</p><p>  

105、particles is equal to or greater than the critical size determined</p><p>  from an analysis of the thermodynamic stability of small parti-</p><p>  cles of t- and m-ZrO2 . The validity of a pur

106、ely thermodynamic</p><p>  explanation has been questioned since several investigations</p><p>  have observed t-ZrO2 that is larger than the critical particle</p><p>  size by talk

107、ing into account factors such as domain boundary</p><p>  stresses, nucleation embryos, anionic vacancies and adsorbed</p><p>  cations and anions, all of which contribute to the stabiliza-</

108、p><p>  tion of t-ZrO2 . On these factors, the effects of external strain</p><p>  and the adsorbed ionic species on the surface free energy of</p><p>  zirconia can be accommodated wi

109、thin the thermodynamic</p><p>  theory for the tetragonal to monoclinic phase transforma-</p><p>  tion. In addition, the phase transformation of zirconia starts</p><p>  from its s

110、urface region and then gradually develops into the</p><p>  bulk. The tetragonal phase in the surface region is dif?cult</p><p>  to stabilize. Treatment at progressively higher temperature</

111、p><p>  in absence of strain is accompanied by loss of surface area.</p><p>  Moreover, when hydrous zirconia inverted to t-ZrO2 , zirconia</p><p>  Table 1 – Crystallite size (Cs) and

112、 the speci?c surface area SBET values of zirconia nanopowders synthesized by CP, CGC</p><p>  and MRP methods at different calcination temperatures</p><p>  Temperature (? C)</p><p>

113、;<b>  Cs (nm)</b></p><p><b>  120</b></p><p><b>  500</b></p><p><b>  700</b></p><p><b>  1000</b></p>

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