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1、英文原文:Fatigue life prediction of the metalwork of a travelling gantrycraneV.A. KopnovAbstractIntrinsic fatigue curves are applied to a fatigue life prediction problem of the metalwork of a traveling gantry crane. A crane,
2、 used in the forest industry, was studied in working conditions at a log yard, an strain measurements were made. For the calculations of the number of loading cycles, the rain flow cycle counting technique is used. The o
3、perations of a sample of such cranes were observed for a year for the average number of operation cycles to be obtained. The fatigue failure analysis has shown that failures some elements are systematic in nature and can
4、not be explained by random causes.1999 Elsevier Science Ltd. All rights reserved.Key words: Cranes; Fatigue assessment; Strain gauging1. IntroductionFatigue failures of elements of the metalwork of traveling gantry crane
5、s LT62B are observed frequently in operation. Failures as fatigue cracks initiate and propagate in welded joints of the crane bridge and supports in three-four years. Such cranes are used in the forest industry at log ya
6、rds for transferring full-length and sawn logs to road trains, having a load-fitting capacity of 32 tons. More than 1000 cranes of this type work at the enterprises of the Russian forest industry. The problem was stated
7、to find the weakest elements limiting the cranes' lives, predict their fatigue behavior, and give recommendations to the manufacturers for enhancing the fives of the cranes.2. Analysis of the crane operationFor the a
8、nalysis, a traveling gantry crane LT62B installed at log yard in the Yekaterinburg region was chosen. The crane serves two saw mills, creates a log store, and transfers logs to or out of road trains. A road passes along
9、the log store. The saw mills are installed so that the reception sites are under the crane span. A schematic view of the crane is shown in Fig. 1.1350-6307/99/$一 see front matter 1999 Elsevier Science Ltd. All rights re
10、served.PII: S 1 3 5 0 一 6307(98) 00041 一 7A series of assumptions may be made after examining the work of cranes:·if the monthly removal of logs from the forest exceeds the processing rate, i.e. there is a creation
11、of a log store, the crane expected values for any crane, which can be applied to the estimation of fatigue life, and, particularly, for an inspected crane with which strain measurement was carried out (see later). It wou
12、ld be possible for each crane to take advantage of its load turnover per one month, but to establish these data without special statistical investigation is difficult. Besides, to solve the problem of life prediction a k
13、nowledge of future loads is required, which we take as expected values on cranes with similar operation conditions.The distribution of removal value Q(t) per month performed by the relative intensity q(t) is written aswh
14、ere Q is the annual load turnover of a log store, A is the maximal designed store of logs in percent of Q. Substituting the value Q, which for the inspected crane equals 400,000 m3 per year, and A=10%, the volumes of loa
15、ds transferred by the crane are obtained, which are listed in Table 2, with the total volume being 560,000 m3 for one year using K,.2.2. Number of loading blocksThe set of operations such as clamping, hoisting, transferr
16、ing, lowering, and getting rid of a load can be considered as one operation cycle (loading block) of the crane. As a result to investigations, the operation time of a cycle can be modeled by the normal variable with mean
17、 equal to 11.5 min and standard deviation to 1.5 min. unfortunately, this characteristic cannot be simply used for the definition of the number of operation cycles for any work period as the local processing is extremely
18、 irregular. Using a total operation time of the crane and evaluations of cycle durations, it is easy to make large errors and increase the number of cycles compared with the real one. Therefore, it is preferred to act as
19、 follows.The volume of a unit load can be modeled by a random variable with a distribution function(t) having mean22 m3 and standard deviation 6;一 3 m3, with the nominal volume of one pack being 25 m3. Then, knowing the
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