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1、<p><b> 英文原文</b></p><p><b> Boom time</b></p><p> Ahealthy market means that underground truck and LHD markers are enjoying high order levels, with new models and
2、 technology also coming .in the LHD sector, several new models are already on the market from firms including EJC, Fermel, Rham Equipment and Schopf (WME Oct & Nov 2004), while Atlas Copco intends to launch at least
3、one new design in 2005 –possibly an St14.</p><p> But it is the truck sector that is the most active right now with renewed emphasis on power to weight ratios right through the payload range The latest mode
4、ls are taking advantage of advances in diesel technology by fitting more powerful engines and allowing better speeds on steep ramp hauls .The impact of this is significant, as higher speeds mean lower cycle times and off
5、er major gains in productivity, even allowing reductions in fleet sizes.</p><p> At the top of the payload scale competition is now particularly fierce. Sandvik Tamrock is certainly pushing the boundaries w
6、ith its Toro 60, a three axle truck with a rigid chassis and a 60 tonne capacity. This Cummins-powered truck offers a good power to weight ratio and a payload advantage over Caterpillar’s AD55 and atlas Copo’s MT5010 tha
7、t Sandvik Tamrock says should allow mines to trim fleet size, especially over longer ramp hauls. sandvik Tamrock expects the Toro 60 to take back some of t</p><p> Evaluating which of these three trucks off
8、ers the highest productivity could only be achieved by detailed study(and perhaps require testing), possibly with a different result depending on the nature of the specific mining application. The revised MT5010 has a hi
9、gher power to weight ratio than either the AD55 or the Toro 60 but these trucks have bigger payloads of 55 and 60 tonnes respectively. The machine that best suits a given mining operation may be due to a number of basic
10、factors such as ha</p><p> The same dort of power to weight ratio gains can be seen further down the truck payload range. Atlas Copco, Caterpillar, Dux, EJC, MTI and Zanam legmet have all fitted more powerf
11、ul diesels to trucks with payloads in the 12-30tonne range,with similar benefits to those seen at the top of the capacity scale. For example, one Canadian mine replaced its earlier generation 16 and 17 tonners with newer
12、 20 tonners,which offer short travel times on ramp, despite their increased payload and this has resu</p><p> In general, the new small-mid sized trucks themselves are externally similar to previous models,
13、 but are fitted with stronger drivetrains and axles to cope with the additional power (WME Oct2004&WME Nov 2004). Small detail changes like extended oil life or filters with replaceable elements make identifiable ben
14、efits to service costs. While the basic designs of these updated trucks remains similar, the better drivelines and new generation diesels mean that the machines require less maintenance a</p><p> Self-driv
15、e</p><p> Automation is still on the agenda with regard to LHDs and trucks, with the many benefits being shown at those mines that have taken the plunge and opted for this technology. These is still progres
16、s to be made with regard to orders but Caterpillar and Sandvilk Tamrock are both pushing hard to sign up customers for their LHD(and truck)automation systems, MINEGEM and Automine respectively. At the moment only Codelco
17、 is using the full Automine automation system at the Pipa Norte and Diablo Regimient</p><p> There are a lot of similarities in the way MINEGEM and Automine work, with laser equipment mounted onboard the LH
18、Ds. These scan the tunnels ahead of the machines as they tram, picking up changes in the tunnel profile and allowing the machine to recognize its position in milliseconds. The lasers update tunnel maps continuously to, r
19、esulting in large volumes of date shuttling back and forth constantly. Cat’s MINEGEM system operates on a wireless LAN infrastructure with an 11 Mbps capacity. Sandvik</p><p> With these technologies, one o
20、perator can supervise the running of up to three LHDs that run more or less autonomously, with the only manual input being for the bucket loading part of their operating cycle. Caterpilliar’s MINEGEM is a package built u
21、p of several layers and this allows customers to select the separate components they require. The tactical layer of MINEGEM provides automatic steering for an LHD and prevents it from colliding with the walls of the tunn
22、el or against other vehicles. </p><p> Safety is improved as the operators can be situated away from where the machines are running (they don’t even have to be in the mine at all and in theory, could be sit
23、ting in an office on the other side of the world). Moreover, the machines require less maintenance and have lower running costs as gearchanges are made at optimum times, engines are not over-revved, there is less wheel-s
24、pin and the risk from collisions with tunnel walls of other machines is all but eliminated.</p><p> However, the complete Automine and MINEGEM technologies are not inexpensive and suit applications in purpo
25、se-built mine areas (or even mines).The automated equipment runs in parts of the mine that are separated from other operations and with personnel access carefully controlled. There are however comparatively few large(and
26、/or new)mines with the sort of block caving or sublevel caving applications that best suit this sophisticated full automation technology and can justify the investment. As a </p><p> With Automation or Co-P
27、ilot, mines can introduce single LHD automation into applications where conventional remote control systems are used at present. The advantage of this is that single machines can benefit from the automated tramming, with
28、out the expense of the complete machine automation package(or the inherent changes to infrastructure and mine layout). Both Caterpilliar and Sandvik Tamrock point out that this technology has huge potential with firms us
29、ing conventional remote control and w</p><p> For the moment, mining firms seem reluctant to invest in full LHD automation due to the expense and complexity of the technology. But with the production and co
30、st benefits offered by Cat’s MINEGEM Co-Pilot and Sandvik Tamrock’s Automate system for single LHD automation in existing mines, that situation could well change soon.</p><p> Russian firm MOaZ builds two u
31、nderground trucks, the 7405-9586 for narrow operating conditions and the more conventional 7529, both of which have 22 tonne payloads. The 7405-9586 weighs 19.5 tonnes unladen, has a canopy as standard, is powered by a J
32、MZ-238KM2 diesel rated at 140kw and measures 2.9m wide for use in narrow access areas. As this model has 2WD it can cope with 9°maximum slopes and best suits flat hauls or tunneling applications, offering a maximum
33、speed of 40 kph. The 7529, weighs 2</p><p> German firm Paus built two tractors for Kali & Salz that tow pallets on trailers using a gooseneck connection. The vehicles are powered by 176 kw Deutz BF6M10
34、13 engines. These offer payloads of up to 30 tonnes and are used to carry equipment, spare parts and materials underground, though product haulage is still by truck. Paus also has a number of loaders now operating at min
35、es in Russia, with a number of engineering coming in a well from Australia. These are from engineering firms carrying out </p><p><b> 中文譯文</b></p><p><b> 風(fēng)靡時期</b></p
36、><p> 良好的市場意味著地下卡車和LHD制造者正在享有一流的水平,同時新模式和技術(shù)不斷涌向市場。在LHD行業(yè),來自EJC,F(xiàn)ERMEL,RHAM EQUIPMENT和SCHOPF公司的新模式已出現(xiàn)在市場上,與此同時,ATLAS COPCO公司預(yù)計最遲在2005年開始從事一種新型設(shè)計-ST14。</p><p> 但是,在卡車行業(yè),現(xiàn)在最活躍的事情是重新重視功重比和有效載荷的變化。最新模
37、式通過安裝更大功率的發(fā)動機和允許在陡的斜坡行程中有較好的運行速度,充分利用了柴油機在技術(shù)上的發(fā)展。這種作用是顯著的,速度愈高意味著循環(huán)周期愈短,獲得的生產(chǎn)效率愈高,甚至允許減小規(guī)模。</p><p> 在有效載荷極限方面的競爭,現(xiàn)在是特別的激烈。SANDVIK TAMROCK正推出TORO60、三軸帶有固定底座和容量60T的卡車,這種功率的卡車,可以提供比CATERPILLAR公司AD55和ATLAS公司的MT
38、5010更好的功重比,以至于SANDVIL TAMROCK公司說這種設(shè)備允許礦井改變它的規(guī)模,特別是長的斜坡行程的地方。SANDVIK TAMROCK 期望TORO60可以奪回由有效載荷是55T的CAT公司的有成效的AD55占領(lǐng)的市場,然而,ATLAS COPCO公司用另一種改進型的可提供功率488-597KW/650-800HP變化范圍的MT5010卡車同CATERPILLAR 和SANDVIK TAMROCK兩家公司作斗爭。新型QS
39、K19柴油機使MT5010的功重比從5.27KW/T增加到6.5KW/T,這使它重新獲得由AD55和TORO60占領(lǐng)的市場,ATLAS COPCO公司說盡管AD55和TORO60有很大的有效載荷,但困擾卡車設(shè)計者的路線問題,很長時間才被消除。根據(jù)在澳大利亞的 速度14KPH 1:10斜坡上的單元操作,公司指出,MT5010是一項非常成功的設(shè)計,盡</p><p> 對這三種卡車,哪種能提供更高的生產(chǎn)率的評估,只
40、有通過細(xì)節(jié)的研究才能實現(xiàn),不同的結(jié)果依賴于特定礦井應(yīng)用的性質(zhì)。雖然AD55有55T的有效載荷和TORO60有60T的有效載荷,但與AD55和TORO60相比,改進型MT5010有更高的功重比。某種機器最適用于某種給定的礦井操作可能是因為一些基本因素,比如:行程距離、坡度、通風(fēng)設(shè)施、周圍環(huán)境的溫度,甚至材料類型。不過總體上說,顧客是贏家,與以前的50T級可獲得的生產(chǎn)率和可靠度相比,最新大型的ATLAS 、COPCO CATERPILLAR
41、 和 SANDVIK TAMROCK公司生產(chǎn)的卡車全都可以提供更好的生產(chǎn)率和可靠度。</p><p> 卡車有效載荷變化不久,同種功重比的獲得即可看到。ATLAS COPCOC、ATERPILLAR、 DUX、EJC、MTI和ZANAM LEGMET 公司安裝更大功率的柴油機在卡車上,這允許有效載荷在12-30T范圍內(nèi)變化,類似成效在容量范圍上也能看到。例如,一加拿大礦井,用新型20T取代了它早期的16T-17
42、T,它在斜坡上費時較短,盡管只增加了有效載荷,但大體上仍提高了生產(chǎn)率。與同表面尺寸的發(fā)電機相比,新一代發(fā)電機提供更大的功率是重要的,因為燃料燃燒時,它們能給更多的能量。不管怎樣,排放物愈清潔,利潤愈高,通風(fēng)設(shè)施成本愈低。</p><p> 一般來說,新中小型卡車表面上類似于以往的模式,只是安裝了更堅固的駕駛裝置和便于應(yīng)付額外功率的軸。一些小細(xì)節(jié)的改變,如增加汽油的壽命或取代過濾器,可以識別對服務(wù)成本的優(yōu)勢。這些
43、更新過的卡車的基本設(shè)計仍保持類似性,好的路線和新一代柴油機意味著機器需要較少的維修,擁有更高的可信賴度和相當(dāng)?shù)偷倪\行成本。</p><p><b> 自動駕駛</b></p><p> 對于LHD和卡車來說,自動化一直是重要事情,對于這項技術(shù)已有許多優(yōu)勢呈現(xiàn)在那些礦業(yè)面前等待他們做出決定和選擇。定單一直在增加,盡管如此,CATERPILLAR和SANDVIK TA
44、MROCK兩家公司一直對為了他們各自的自動化系統(tǒng)、MINEGEM和自動采礦的簽約顧客施壓。此時此刻,僅CODELCO公司正在應(yīng)用全自動系統(tǒng),在CHILE的EITENIENTE礦的PIPA NORTE 和DIABLE REGIMENTO區(qū)域。但是DEBEERS 和SANDVIK TAMROCK 公司正在為了在南非的FINSCH礦井應(yīng)用而研發(fā)一種新的系統(tǒng)。此時,CATERPILLAR公司已獲得MINEGEM的商業(yè)化買賣權(quán),此技術(shù)正在應(yīng)用于澳
45、大利亞的NORTHPARKES和OLYMPIC DAM礦井中。</p><p> MINEGEM和AUTOMATE之間有許多類似的地方,在LHD上都安裝有激光裝置。當(dāng)卡車運行時,這些激光裝置可以掃描機器前面的隧道,接收隧道側(cè)面輪廓的變化,然后允許在幾秒內(nèi)對它的位置做出辨別。激光裝置根據(jù)連續(xù)前進后退所得大量的數(shù)據(jù)更新隧道地圖。CATERPILLAR公司的MINEGEM系統(tǒng)運行于容量是11MPS的無線LAN基本設(shè)施
46、上。SANDVIK TAMROCK公司的自動采礦系統(tǒng)需要廣泛的溝通能力。MINEGEM和自動采礦由系統(tǒng)和可快速獲得的計算機硬件控制,同時有許多組成部分是普通的已有的項目,這些項目選擇它們應(yīng)付棘手循環(huán)問題的能力。</p><p> 在這些技術(shù)支持下,一位操作者可以管理三臺正在運行的LHD,這些LHD或多或少的自主地運行,因為它們運行周期中裝載是手動的,CATERPILLAR公司的MINEGEM是一個有幾層的軟件包
47、,這允許顧客選擇他們的需要部件。戰(zhàn)術(shù)層為LHD提供自動駕駛,防止它與隧道墻壁碰撞或車輛相碰。操作者裝載,然后選擇前進或后退,系統(tǒng)自動形式和卸載。戰(zhàn)略層比較復(fù)雜,因為假如了操作裝置,縱觀全過程,有較高水平的計劃能力。戰(zhàn)略層掌握交通控制函數(shù),因此復(fù)雜的循環(huán)也能一清二楚。例如,從不同的選擇點摻和礦砂,大體上有效的增加生產(chǎn)率。</p><p> 操作者離開機器運行的地方時,安全性提高了,他們不必一直待在礦里面,理論上他
48、們可以坐在地球的另一側(cè)的辦公室里。更甚者,當(dāng)傳動裝置運行在最佳時期時,機器僅需很少的維護和較低的運行成本,發(fā)電機不必快速運轉(zhuǎn),傳動輪也比較少,與隧道墻壁或其他的機器相碰的風(fēng)險完全被消除。</p><p> 然而,完全的自動化和MINEGEM技術(shù)不是不昂貴的,它們適合應(yīng)用于建有專門設(shè)施的煤礦區(qū)域或礦井中。自動設(shè)備運行在礦井中與其它操作分開的部分,職員通道被小心的控制著。盡管如此,有一些相對較大的或新的露天煤礦非常
49、適用應(yīng)用先進的全自動技術(shù),且證明投資是正確的。結(jié)果,CATERPILLAR和 SANDVIK TAMROCK兩家公司分別認(rèn)為需要少的先進的系統(tǒng),這些系統(tǒng)可以獲得同樣的操作效益,同時花費相當(dāng)?shù)偷倪\行成本。通過合理選擇MINEGEM的戰(zhàn)略層,一家礦業(yè)公司可以對單個的LHD自動化引進有效益的相對低成本的技術(shù)。CO-POILT手工短程運行,這允許它,當(dāng)需要的時候,作為傳統(tǒng)的久遠的控制被應(yīng)用。就這個而言,SANDVIK TAMROCK公司有一個在
50、自動化系統(tǒng)形狀方面非常類似的產(chǎn)品,它也是為單個的LHD自動系統(tǒng)設(shè)計的,且有相同的控制規(guī)范。</p><p> 擁有了自動化或戰(zhàn)略層,礦井可以引進單個的LHD自動化加以應(yīng)用,在那兒傳統(tǒng)的久遠的控制系統(tǒng)被應(yīng)用。這樣的優(yōu)勢是單個的機器可以從自動軌道上取得利益,而不必花費完全姿態(tài)的費用或基本設(shè)施和礦井布局的固有成本。CATERPILLAR 和SANDVIK TAMROCK公司指出,此項技術(shù)對于應(yīng)用傳統(tǒng)控制的公司來說具有
51、巨大的潛力,對于高發(fā)生LHD碰撞損壞的礦井來說有特別的效果。曾經(jīng)操縱過無線電控制的汽車的任何一個人都能證明,判斷一個動的機器和它一定距離的環(huán)境的距離是困難的。單個的自動控制設(shè)備能避免這種相碰危險,并且大大縮短機器停車時間和維護,因此提高生產(chǎn)率。委托于CATERPILLAR公司的來源于澳大利亞的STEM研究顯示,用簡單的LHD系統(tǒng)取代傳統(tǒng)的控制的回收期為三年,在一定的情況下甚至?xí)蹋瑫r是生產(chǎn)率增加到37%。</p>&l
52、t;p> 目前,礦業(yè)公司看起來不情愿投資全LHD自動化,由于此技術(shù)的費用高和復(fù)雜性。在礦中,為單個LHD自動化的CATERPILLAR公司的MINEGEM CO-POLIT和SANDVIK TAMROCK公司的自動化系統(tǒng)所提供的產(chǎn)品和價格效果的情勢不久將會變好。</p><p> 俄羅斯公司MOAZ建立了兩個地下卡車站,適用于窄操作環(huán)境的7405-9586和更常規(guī)的7529,它們的有效載荷均為22t???/p>
53、載重量19.5t,有一個罩蓬作為平衡裝置的7405-9586,由比率是140kw的JMZ-238KM2發(fā)電機提供動力,它能測量2.9m的寬度,應(yīng)用于窄的交叉區(qū)域。這種類型的有兩個WD,因此它能應(yīng)付最大坡度是9°的斜坡,最適應(yīng)于平原或隧道環(huán)境,它的最大速度是40kph??蛰d重量是24t的7529,有4個WD,它由功率是190kw的JMZ-238BN2馬達提供更大的功率,允許在斜坡上運行,這種機器的最大速度是40kph,并且附上一
54、個蓋子作為平衡裝置。如果需要,7405-9586和7529這兩種型號都由Deutz設(shè)計供應(yīng)。</p><p> 德國公司Paus建立兩個拖車站為Kali和Salz。那有牽引平臺作為牽引裝置,這種車輛是176kw的Deauz BF6M1013馬達提供動力,這種類型提供的有效載荷是30t。通過貨運被用來搬運設(shè)備,外加的零件和地下材料。在俄羅斯的礦井中有許多這種設(shè)備正在應(yīng)用,這些設(shè)備來自澳大利亞的井中。來自于工程公司
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