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1、<p> Torque overload protection</p><p> Valve electric device is used to operate the valve and was one of the valves connected to the device. The device is driven by electricity, their motion process
2、can be stroke, torque, or to control the size of the axial thrust. As the valve should be the work of electrical device characteristics and utilization depend on the type of valves, fittings and valves regulate the work
3、of the pipeline or equipment location. Therefore, control valve electric device the right choice; consider the preventio</p><p> Valve electric device right choice should be based on: 1. Operation torque: O
4、peration torque is to select the main valve electrical device parameters. The output torque electric actuator valve operation should be the greatest moment of 1.2 ~ 1.5 times. 2. Operation Thrust: the host structure ofMO
5、TORIZED VALVE ACTUATOR the valve electric device, there are two, one is not configured thrust plate, this time directly to the output torque; the other is equipped with thrust plate, and this time the ou</p><p
6、> However, if the following conditions so that it can be overloaded: 1. Power supply voltage is low, are not required torque, the motor stops rotating. 2. Mistakenly set the torque limit adjustment agencies, so that
7、it is greater than stop torque, generated too large a result of continuous torque, the motor stops rotating. 3. Such as the point of action as intermittent use of heat generated savings of up, more than the allowable tem
8、perature rise of the motor. 4. Torque limit for some reason, insti</p><p> Overload protection taken by the way, be grouped into two types: 1. Changes in input current to the motor to judge; 2. To judge the
9、 heat of the motor itself. These two methods, regardless of the kind production Summarize of motor thermal capacity must take into account the given time margin. If a single way that will make the heat capacity character
10、istics of the motor line is difficult. Therefore, over-load should be selected according to the reasons for the action can be a reliable method - com</p><p> The basic method of overload protection are: 1.
11、Continuous operation of motor jog operation, or overload protection with a thermostat; 2. Locked-rotor protection of motor thermal relay 3. Pairs of short circuit faults using fuse or overcurrent relays. Valve electric d
12、evice to prevent overload of the right choice and is very much related and should pay attention to.</p><p> In consideration of economic aspects limiting torques is a continuous challenge when developing To
13、rque Limiters as an overload protection. The new generation of the backlash-free Torque Limiters. The new generation of the backlash-free Torque Limiters has been designed for being used in power-transmission and servo a
14、pplications. Important requirements such as being backlash-free, short reaction times and long service life have been further optimized. The constructive benefit is ensured through </p><p> For limite
15、d installations</p><p> The further development and optimization of the already well established backlash-free Torque Limiter series SK has brought about an appropriate design for each application. The tran
16、smittable torques can be accurate defined and set. Even in regard to restricted installation space now, the couplings represent the latest state-of-the-art. Areas of applications of the Torque Limiters ranging from
17、0.1 to 2,800 Nm can be found in any type of mechanical engineering.Highly dynamic drives are being cont</p><p> Increased economic efficiency</p><p> Optimized disc springs and materials adapt
18、ed to the use of the coupling allow for the compact and reliable design, better performance and wer mass. Also a long service life and maintenance free operation are importtant consierations when selecting couplings.<
19、/p><p> Smaller couplings combined with a higher torque density additionally result in a cost advantage due to smaller dimensioning.</p><p> On average the size of the Torque Limiter has been red
20、uced by approx. 1/3 compared to other available products. This results in a reduced separation of masses in case of a crash due to the reduced weight and a smaller technical diameter.</p><p> When comparing
21、 the facts, it is clear that R + W develops and delivers the most compact Torque Limiters available period.</p><p> A great variety </p><p> The advantage of ball detent design Torque Limiters
22、 is the separation of the drive and the driven elements in milliseconds in case of an overload. Easy handling reliability are further advantages.</p><p> Machine designs with little installation space or di
23、fficult to access areas do however often require special solutions. The R+ W range facilitates the easy modification by means of a modular concept. The hub type that is appropriate for the application is selected and int
24、egrated for the ideal design.</p><p> The press-fit principle that has been developed by R+W uses the axial spring force of the metal bellows to pre-tension a tapered male part into the corresponding counte
25、r-piece slightly axially. An axial pre-tensioning of the metal bellows of only 0.2 millimeters assures the absolutely backlash-free torque transmission. The self-adjusting tapered segment guaranties a wear and maintenanc
26、e-free operation. </p><p> Torque limiters with damping Properties</p><p> R+W has designed and launched a new overload protection with damping Properties. This combines the k
27、nown elastomer couplings with a torque limiting portion.</p><p> Between the safety element with clamping hub and the other coupling half, there is an elastomer insert made of thermoplastic polyurethane (TP
28、U) absorbing the drive vibrations. Owing to its elasticity, it is able to compensate axial, angular and lateral misalignment, vibrations, and impacts. During operation in machines with frequent impact, change or vibratio
29、n load, its high damping capacity can have a positive effect on the service life of the connected aggregates. This however only applies to </p><p> Poor manufactured couplings may cause pulsating radial for
30、ces onto the rotational axle during operation.</p><p> Choice of different Shore hardness</p><p> There is a choice of elastomer inserts with different Shore hardness 98 A, 64 D, and 80 A.
31、0; The inserts are calibrated most precisely in order to ensure perfect mounting of the coupling. The otherwise usual, but high pretension of the inserts is thus reduced and the assembly is much easier. If on the other h
32、and the inserts are pressed in at too high pretension, the radial forces occurring with lateral misalignment on the shafts will increase. In addition, there is the risk of too much inner heat</p><p> Made o
33、f special steel, even completely sealed</p><p> For applications in the food area it is mostly required to oftect the coupling against aggressive cleaning detergents , liquid media, or dirt. Sealed coupling
34、s are also used in clean-room technology and in very dusty applications. A complete sealing that is optionally offered by R+W avoids leaking grease and at the same time penetration of coupling damaging substances. This s
35、olution ofvides all the sealing elements integrated in one component. An O-ring is inserted in the base element of the cou</p><p> The complete programm is additionally offered in stainless steel version. &
36、lt;/p><p> Nitrocarburizing, oxidizing, or nickel-plating is possible for steel types. Aluminum can be anodized, other materials and surfaces can be offered on request.</p><p> Function of the pa
37、tented R+W prinziple</p><p> R+W’s patented operational principle guarantees reliable and safe protection against overload even with heavy loads. Due to the spring loaded ball detent design of the coupling
38、high repeating accuracy of the preset disengagement torque is reached and continuous operation is ensured when using a ball detent design Torque Limiter vs. a slip clutch. Overload protection does not allow any comofmise
39、s in regard to reliability and quality of the individual components although Torque Limiters are always</p><p> Function always assured</p><p> At the factory the Torque Limiters are adjusted
40、to the exact disengagement torque requested by the customer. After installation the disengagement value can easily be changed to siut actual requirements.</p><p> The torque adjustment range is engraved on
41、the adjustment nut. An outstanding feature opf the R+W design is an easy radial adjustment which clearly facilitates adjustment of the coupling. Due to the positive stop on the adjustment nut, disengagement of the coupli
42、ng is allways assured.</p><p> For each coupling model there are four different function systems available:single position = attempting re-engagement automatically in the same position (360°)multi-po
43、sition = attempting re-engagement in several positions per revolutionfull disengagement = complete load separation, must be re-engaged manually</p><p> load holding = no disengagement occurs but an e
44、xternal sensor can be instantly triggered.</p><p> With these four function systems R+W offers a solution for every application.</p><p> Conclusion</p><p> Most importantly in ma
45、ss production situations, machine down time causes high loss of Production which inevitably results in rising unit costs. When using a Torque Limiter, which separates driving force and driven force in milliseconds and is
46、 thus fully operable after a very short period of time, consequential damages will be minimized. The price of the coupling can be considered as being relatively very low when compared to the cost of down time.</p>
47、<p><b> 扭矩過載保護(hù)器</b></p><p> 閥門電動裝置是用于操作閥門并于閥門相連接的裝置之一。該裝置由電力來驅(qū)動,其運(yùn)動過程可由行程、轉(zhuǎn)矩或軸向推力的大小來控制。由于閥門電動裝置應(yīng)有的工作特性和利用率取決于閥門的種類、裝置的工作規(guī)范及閥門在管線或設(shè)備上的位置。因此掌握閥門電動裝置正確的選擇;考慮防止超負(fù)荷(工作轉(zhuǎn)矩高于控制轉(zhuǎn)矩)的發(fā)生就成為至關(guān)重要的一環(huán)。&
48、lt;/p><p> 閥門電動裝置的正確選擇應(yīng)依據(jù): 1.操作力矩:操作力矩是選擇閥門電動裝置的最主要的參數(shù)。電動裝置的輸出力矩應(yīng)為閥門操作最大力矩的1.2~1.5倍。 2.操作推力:閥門電動裝置的主機(jī)結(jié)構(gòu)有兩種,一種是不配置推力盤的,此時直接輸出力矩;另一種是配置有推力盤的,此時輸出力矩通過推力盤中的閥桿螺母轉(zhuǎn)換為輸出推力。 3.輸出軸轉(zhuǎn)動圈數(shù):閥門電動裝置輸出軸轉(zhuǎn)動圈數(shù)的多少與閥門的公稱通徑、閥桿螺距、螺紋頭數(shù)
49、有關(guān),按M=H/ZS計算(式中:M為電動裝置應(yīng)滿足的總轉(zhuǎn)動圈數(shù);H為閥門的開啟高度,mm;S為閥桿傳動螺紋的螺距,mm;Z為閥桿螺紋頭數(shù)。) 4.閥桿直徑:對于多回轉(zhuǎn)類的明桿閥門來說,如果電動裝置允許通過的最大閥桿直徑不能通過所配閥門的閥桿,便不能組裝成電動閥門。因此,電動裝置空心輸出軸的內(nèi)徑必須大于明桿閥門的閥桿外徑。對于部分回轉(zhuǎn)閥門以及多回轉(zhuǎn)閥門中的暗桿閥門,雖不用考慮閥桿直徑的通過問題,但在選配時亦應(yīng)充分考慮閥桿直徑與鍵槽的尺寸,
50、使組裝后能正常工作。 5.輸出轉(zhuǎn)速:閥門的啟、閉速度快,易產(chǎn)生水擊現(xiàn)象。因此,應(yīng)根據(jù)不同的使用條件,選擇恰當(dāng)?shù)膯ⅰ㈤]速度。 6.安裝、連接方式:電動裝置的安裝方式有</p><p> 但如出現(xiàn)下列情況便可使其超負(fù)荷: 1.電源電壓低,得不到所需的轉(zhuǎn)矩,使電機(jī)停止轉(zhuǎn)動。 2.錯誤地調(diào)定了轉(zhuǎn)矩限制機(jī)構(gòu),使其大于停止的轉(zhuǎn)矩,而造成連續(xù)產(chǎn)生過大的轉(zhuǎn)矩,使電機(jī)停止轉(zhuǎn)動。 3.如點(diǎn)動那樣斷續(xù)使用,產(chǎn)生的熱量積蓄起來,超過了
51、電機(jī)的容許溫升值。 4.因某種原因轉(zhuǎn)矩限制機(jī)構(gòu)電路發(fā)生故障,使轉(zhuǎn)矩過大。 5.使用環(huán)境溫度過高,相對地使電機(jī)的熱容量下降。 以上是出現(xiàn)超負(fù)荷的一些原因,對于這些原因產(chǎn)生的電機(jī)過熱現(xiàn)象應(yīng)預(yù)先考慮到,并采取措施,防止過熱。 過去對電機(jī)進(jìn)行保護(hù)的辦法是使用熔斷器、過流繼電器、熱繼電器、恒溫器等,但這些辦法也都各有利弊,對于電動裝置這種變負(fù)荷的設(shè)備,絕對可靠的保護(hù)辦法是沒有的。因此必須采取各種方法組合的方式。但由于每臺電動裝置的負(fù)荷情況不同,難
52、以提出一個統(tǒng)一的辦法。但概括多數(shù)情況,也可以從中找到共同點(diǎn)。</p><p> 采取的過負(fù)荷保護(hù)方式,歸納為兩種: 1.對電機(jī)輸入電流的增減進(jìn)行判斷; 2.對電機(jī)本身發(fā)熱進(jìn)行判斷。 上述兩種方式,無論那種都要考慮電機(jī)熱容量給定的時間余量。如果用單一方式使之與電機(jī)的熱容量特性一致是困難的。所以應(yīng)選擇根據(jù)過負(fù)荷的原因能可靠的動作的方法——組合復(fù)合方式,以實現(xiàn)全面的過負(fù)荷保護(hù)作用。 羅托克電動裝置的電機(jī),因其在繞組中
53、埋入了與電機(jī)絕緣等級一致的恒溫器,當(dāng)?shù)竭_(dá)額定溫度時,電機(jī)控制回路便會切斷。恒溫器本身熱容量是較小的,而且其限時特性是由電機(jī)的熱容量特性決定的,因此這是一個可靠的方法。 過負(fù)荷的基本保護(hù)方法是: 1.對電機(jī)連續(xù)運(yùn)轉(zhuǎn)或點(diǎn)動操作的過負(fù)荷保護(hù)采用恒溫器; 2.對電機(jī)堵轉(zhuǎn)的保護(hù)采用熱繼電器 3.對短路事故采用熔斷器或過流繼電器。 閥門電動裝置的正確選擇和超負(fù)荷的防止是戚戚相關(guān)的,應(yīng)引起重視。</p><p> 在扭矩方面
54、的考慮限制經(jīng)濟(jì)是一個持續(xù)不斷的挑戰(zhàn)時,力矩限制器發(fā)展過載保護(hù)作為。 The new generation of the backlash-free Torque Limiters. 新一代轉(zhuǎn)矩限制器的反彈無。 The new generation of the backlash-free Torque Limiters has been designed for being used in power-transmission and
55、servo applications. 新一代轉(zhuǎn)矩限制器的反彈無已被應(yīng)用設(shè)計用于電力傳輸和伺服。 Important requirements such as being backlash-free, short reaction times and long service life have been further optimized. 使用壽命是重要的要求,如無反沖,反應(yīng)時間短,長期得到進(jìn)一步優(yōu)化。 The cons
56、tructive benefit is ensured through fast availability of app</p><p><b> 有限的裝置</b></p><p> 進(jìn)一步發(fā)展和完善的反彈已經(jīng)無力矩限制器系列SK優(yōu)化,帶來了為每個應(yīng)用適當(dāng)?shù)脑O(shè)計。 The transmittable torques can be accurate defined
57、 and set.扭矩的傳遞,可以準(zhǔn)確定義和設(shè)置。 Even in regard to restricted installation space now, the couplings represent the latest state-of-the-art.即使在安裝空間方面的限制現(xiàn)在,聯(lián)軸器代表最先進(jìn)技術(shù)的最先進(jìn)的。</p><p> 作者的扭矩范圍從0.1到2800牛頓米限制器應(yīng)用領(lǐng)域中可以找到任何類型
58、的機(jī)械工程。</p><p> 高動態(tài)驅(qū)動器不斷由力矩限制器使用預(yù)設(shè)的改善。 When the overload occurs the Torque Limiters disengage in milli seconds.當(dāng)發(fā)生過載轉(zhuǎn)矩限制器脫離接觸毫秒。 The movement of the Actuation ring can be sensed, and used to control and shut
59、 down the machine.該驅(qū)動聲,可感覺到動作,用來控制和關(guān)閉機(jī)器。 Immediate availabillity of the machine after re-engagement of the Torque Limiter can be assured.直屬機(jī)availabillity后重新聘用的轉(zhuǎn)矩限制器可以放心。</p><p><b> 提高經(jīng)濟(jì)效率</b><
60、;/p><p> 碟形彈簧的優(yōu)化和材料適應(yīng)了允許使用的耦合為緊湊和可靠的設(shè)計,更好的性能和疫情周報質(zhì)量。 Also a long service life and maintenance free operation are importtant consierations when selecting couplings.此外,使用壽命長和免維護(hù)操作importtant consierations在選擇聯(lián)軸器。&
61、lt;/p><p> 較小的接頭加上另外一個更高的扭矩密度在成本優(yōu)勢,由于小尺寸的結(jié)果。</p><p> 平均力矩限制器的人數(shù)已減少了約。 1/3 compared to other available products. 1 / 3比其他現(xiàn)有的產(chǎn)品。 This results in a reduced separation of masses in case of a crash du
62、e to the reduced weight and a smaller technical diameter.這導(dǎo)致在群眾中造成崩潰的情況下減少重量減少分離和直徑較小的技術(shù)。</p><p> 在比較的事實,很明顯的R和W開發(fā)和提供最緊湊的轉(zhuǎn)矩限制器可期。</p><p><b> 一個偉大的品種</b></p><p> The a
63、dvantage of ball detent design Torque Limiters is the separation of the drive and the driven elements in milliseconds in case of an overload.對球的優(yōu)勢制動力矩限制器的設(shè)計是驅(qū)動器的分離和以毫秒為單位在過載情況下的驅(qū)動因素。 Easy handling reliability are further
64、 advantages.易于操作的可靠性得到進(jìn)一步的優(yōu)勢。 </p><p> 很少安裝空間或難以進(jìn)入的地區(qū)做機(jī)械設(shè)計但是往往需要特殊的解決方案。 The R+ W range facilitates the easy modification by means of a modular concept.的R和W系列有利于通過模塊化的概念是指易于修改。 The hub type that is appropri
65、ate for the application is selected and integrated for the ideal design.集線器類型為應(yīng)用程序選擇合適的理想的設(shè)計和集成。</p><p> 該壓接的原則,已開發(fā)的R和W使用的金屬波紋管的軸向彈簧力前緊張到相應(yīng)的柜臺件錐形軸稍微男性部分。 An axial pre-tensioning of the metal bellows of only
66、 0.2 millimeters assures the absolutely backlash-free torque transmission.軸向預(yù)只有0.2毫米的金屬波紋管張緊保證了絕對反彈無扭矩傳輸。 The self-adjusting tapered segment guaranties a wear and maintenance-free operation.自我調(diào)節(jié)錐部分擔(dān)保1磨損和維護(hù)的自由運(yùn)作。</p>
67、;<p> 力矩限制器與阻尼性能</p><p> ?+寬設(shè)計并推出了與阻尼性能的新過載保護(hù)。 This combines the known elastomer couplings with a torque limiting portion.這結(jié)合了部分限制轉(zhuǎn)矩已知彈性聯(lián)軸器。 </p><p> Between the safety element with cl
68、amping hub and the other coupling half, there is an elastomer insert made of thermoplastic polyurethane (TPU) absorbing the drive vibrations.元素之間的安全與夾緊樞紐及其他的配套一半,有一個熱塑性聚氨酯彈性體插入了(TPU)時吸收的驅(qū)動器的振動。 Owing to its elasticity, i
69、t is able to compensate axial, angular and lateral misalignment, vibrations, and impacts.由于它的彈性,它能夠補(bǔ)償軸向,角和橫向偏差,震動和影響。 During operation in machines with frequent impact, change or vibration load, its high damping capacity
70、 can have a positive effec</p><p> Poor manufactured couplings may cause pulsating radial forces onto the rotational axle during operation.可憐的制造聯(lián)軸器可能導(dǎo)致在操作過程中脈動到旋轉(zhuǎn)軸的徑向力。</p><p> 選擇不同的邵氏硬度 </
71、p><p> There is a choice of elastomer inserts with different Shore hardness 98 A, 64 D, and 80 A. The inserts are calibrated most precisely in order to ensure perfect mounting of the coupling.有一個彈性體插入不同邵
72、氏硬度98甲,64 D和80答:插入的選擇是最精確校準(zhǔn),以保證完美的耦合安裝。 The otherwise usual, but high pretension of the inserts is thus reduced and the assembly is much easier.否則,一般的,但在插入高預(yù)緊因此減少,裝配容易得多。 If on the other hand the inserts are pressed in a
73、t too high pretension, the radial forces occurring with lateral misalignment on the</p><p> 特殊鋼制造,甚至完全密封 </p><p> For applications in the food area it is mostly required to oftect the coupling
74、 against aggressive cleaning detergents , liquid media, or dirt.在食品領(lǐng)域,主要是針對需要oftect侵略清潔劑,液體介質(zhì),或污垢的耦合應(yīng)用。 Sealed couplings are also used in clean-room technology and in very dusty applications.密封接頭還用于潔凈室技術(shù)及應(yīng)用非常臟。 A complet
75、e sealing that is optionally offered by R+W avoids leaking grease and at the same time penetration of coupling damaging substances.一個完整的密封是選擇由R和W提供避免漏脂,并在同一時間耦合的滲透破壞的物質(zhì)。 This solution ofvides all the se</p><p&
76、gt; Nitrocarburizing, oxidizing, or nickel-plating is possible for steel types.氮碳共滲,氧化著色,或鍍鎳鋼種是可能的。 Aluminum can be anodized, other materials and surfaces can be offered on request.鋁陽極氧化可以,其他材料和表面可根據(jù)要求提供。</p><
77、;p> 功能專利?+寬prinziple </p><p> R+W's patented operational principle guarantees reliable and safe protection against overload even with heavy loads. ?+ W的專利工作原理,保證即使在重載,安全可靠的過載保護(hù)。 Due to the spring lo
78、aded ball detent design of the coupling high repeating accuracy of the preset disengagement torque is reached and continuous operation is ensured when using a ball detent design Torque Limiter vs. a slip clutch.由于彈簧球的耦合制
79、動器設(shè)計的高轉(zhuǎn)矩的預(yù)設(shè)脫離接觸重復(fù)精度達(dá)到并保證連續(xù)操作時,使用的球制動力矩限制器的設(shè)計主場迎戰(zhàn)一滑離合器。 Overload protection does not allow any comofmises in rega</p><p> At the factory the Torque Limiters are adjusted to the exact disengagement torque req
80、uested by the customer.在工廠的力矩限制器的調(diào)整,以確切的脫離接觸扭矩由客戶要求。 After installation the disengagement value can easily be changed to siut actual requirements.安裝完畢后脫離接觸值可以很容易地更改為siut實際需求。 </p><p> The torque adjustment
81、range is engraved on the adjustment nut.扭矩調(diào)整范圍是刻在調(diào)整螺母。 An outstanding feature opf the R+W design is an easy radial adjustment which clearly facilitates adjustment of the coupling.最優(yōu)潮流的一個突出特征的R + W設(shè)計是一件容易的徑向調(diào)整,明顯促進(jìn)了耦合調(diào)整。
82、Due to the positive stop on the adjustment nut, disengagement of the coupling is allways assured.由于積極的調(diào)整螺母停止,脫離接觸的耦合是百達(dá)保證。 </p><p> For each coupling model there are four different function systems availabl
83、e:對于每個耦合模型有四個不同功能的系統(tǒng)可用: single position = attempting re-engagement automatically in the same position (360°) 單一位置 =試圖重新聘用自動在同一位置(360 °) multi-position = attempting re-engagement in several positions per revol
84、ution 多工位 =試圖重新聘用,每革命的幾個位置 full disengagement = complete load separation, must be re-engaged manually 全面完成脫離接觸 =載荷分離,必須重新進(jìn)行手動 load holding = no disengagement occurs but an external sensor can be instantly triggered<
85、/p><p> With these four function systems R+W offers a solution for every application.有了這四個功能系統(tǒng)?+寬為每個應(yīng)用提供了一個解決方案。</p><p> Most importantly in mass production situations, machine down time causes h
86、igh loss of Production which inevitably results in rising unit costs.最重要的是在大規(guī)模生產(chǎn)的情況下,機(jī)器停機(jī)時間造成的損失,在生產(chǎn)高單位成本上升的必然結(jié)果。 When using a Torque Limiter, which separates driving force and driven force in milliseconds and is thus fu
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