uscar21端子壓接的性能規(guī)范

1、PERFMANCESPECIFICATIONFCABLETOTERMINALELECTRICALCRIMP端子壓接的性能規(guī)范1.SCOPE范圍IMPTANTNOTICE:InanyintendedvehicleapplicationiftheproductscoveredbythisspecificationaremaybesubjectedtoconditionsbeyondthosedescribedinthisdocumentTh

2、eymustpassspecialtestssimulatingtheactualconditionstobeencounteredbefetheycanbeconsideredacceptablefactualvehicleapplication.Productscertifiedbytheirsupplierashavingpassedspecificapplicableptionsofthisspecificationarenot

3、tobeusedinapplicationswhereconditionsmayexceedthosefwhichtheproducthasbeensatisfactilytested.TheAuthizedPersonisthefinalauthityastowhattestsaretobeperfmedonhisherpartsfwhatpurposethesetestsarerequired.Hesheisalsothefinal

4、authityfresolvinganyquestionsrelatedtotestingtothisspecificationtoauthizinganydeviationstotheequipmentprocedurescontainedinthisspecification.Anysuchdeviationmustbedocumentedincludedinthefinaltestrept.重要提示：在任何汽車應用中，對于本規(guī)范沒

5、有涉及到的情況，產品必須通過相應的特殊試驗，該試驗的試驗條件應該模仿汽車在實際使用中的條件。對于通過了該規(guī)范中要求的試驗的產品，使用時也不能應用于超過該試驗條件的場合。權威人士是最終有權指出他或她的產品需要做哪些試驗并且這些試驗有哪些目的的人。對于解決該規(guī)范中出現的任何試驗問題，對于與該規(guī)范中包含的試驗設備和試驗程序相違背的情況，他或她仍然是有最終決定權的人。試驗中出現的任何不符合性都必須作記錄，并記錄在最終試驗報告中。1.Thissp

6、ecificationdefinesbasictestmethodsrequirementsfsolderlesscrimpedconnections.1.在該規(guī)范中定義了關于純壓接連接（沒有焊接）的基本試驗方法和試驗要求。2.CrimpapplicationsvalidatedtothisspecificationsupercedeanycrimpinfmationonFdGMDaimlerChryslercomponentprint

7、s.Itispreferredthattheterminalsupplierdotestingionofcrimptoolingsupplydetailedcrimpinfmationmakecrimptoolingavailabletothewiringassemblysupplieractuallydoingtheproductioncrimping.Ifthewiringsupplierdeviatesfromthisinfmat

8、ionitisnotavailablethentheresponsibilityftestingtothisspecificationgettingapprovalfromthecustomerwithappropriatetestdatashowingthatthecrimpwillfunctioninit’sintendedcircuitlieswiththewiringharnesssupplier.2.該生效的壓接規(guī)范代替了Fd

9、GMDaimlerChrysler的任何壓接信息。端子供應商做試驗和選擇壓接工具和提供詳細的壓接信息，或需要端子壓接的供應商制作壓接工具。假如與該規(guī)范違背或不適用，那么該規(guī)范的試驗或關于證明符合預期壓接功能的試驗數據得到顧客的批準的責任將由線束供應商承擔。3.Newrevisedterminalsshallbedesignedtomeetthisspecification.3.新設計或修改的端子設計需要符合該規(guī)范。4.Allnewcri

10、mpapplicationsshallmeetthisspecification.NewcrimpapplicationsaredefinedasterminalwirecrimpcombinationsnotpreviouslyspecifiedonFdGMDaimlerChryslervehiclewiringharnessassemblies.Existingcrimpapplicationsmaybecarriedoverifa

11、pprovedbythecustomerengineeringdepartment.4.所有新的壓接應用需要符合該規(guī)范。新的壓接應用定義為端子導線的壓接連接，不是以前在FdGM、DaimlerChrysler汽車應用中規(guī)定的線束裝配。如果顧客的工程部門批準，現存的壓接應用可以繼續(xù)使用。5.Electricaltestsinthisspecificationhavebeenprovenbypastexperiencetoensuretha

12、tcrimpswillmeettherequirementsinSAEUSCAR2SAEUSCAR20byincluding絕緣體壓接高度(ICH)絕緣體壓接寬度(ICW)料帶切斷截面（料帶分離處）導體末端絕緣體末端喇叭口（張開）導體壓接處低部的毛刺尺寸導體壓線腳和絕緣體壓線腳之間的臺階（即壓接模具前后角的臺階）壓接工具的幾何尺寸2.REFERENCEDDOCUMENTS2.參考文件2.1DocumentHierarchyIntheev

13、entthereisaconflictbetweenperfmancestardspartdrawingsotherrelatedstardsspecificationstherequirementsshallbepriitizedasfollows:1stApplicableFMVSSrequirementsotherapplicablestateFederalrequirements.2ndApplicablepartdrawing

14、s3rdApplicableproductdesignspecification(s).4thAutomotiveIndustryActionGroup(AIAG)ProductionPartApprovalProcess(PPAP)5thApplicableUSCAREWCAPperfmancespecifications6thOtherapplicablestardsspecifications2.1文件層次假如性能標準，零件圖和其

15、它相關的標準或規(guī)范有沖突則按照以下順序執(zhí)行：1st適用的FMVSS（聯邦汽車安全標準）和國家法律法規(guī)和聯邦要求2nd適用的零件圖3rd適用的產品設計規(guī)范4thAutomotiveIndustryActionGroup(AIAG)、PPAP5th適用的USCAREWCAP性能規(guī)范6th其它適用的標準和規(guī)范2.2TestRequestder2.2試驗要求規(guī)則2.2.1SamplesTestTypeSpecialTestsThelabatyt

16、estrequestdershallprovidelocationdocumentationoftestsamplesidentifythetypeoftesttobeperfmed(developmentvalidationspecialpurposeetc.)describeanyspecialteststhatarenotapartofthisspecification.Anyrequiredrevisionstodeviatio

17、nsfromanytestsinthisspecificationmustincludedetailedinstructionsfeachchange.2.2.1樣品，試驗類型和特殊試驗實驗室試驗要求規(guī)則要提供試驗樣品的場所和文件，識別試驗的類型（開發(fā)，確認，特殊目的等）并且描述該規(guī)范沒有提到的特殊試驗。對于任何與該規(guī)范的修訂或違背的情況要求作出詳細的說明、記錄。2.3MaterialsProcessesStardsSuppliersa

18、reexpectedtoadheretotheappropriateMaterialsProcessStardsthatarereferencedinthisspecificationanyassociateddrawingsreferencedocuments.Unlessotherwisespecifiedrequiredbylawsuppliersareexpectedtousethemostrecentversionsofany