tpg-ac7127 reva 30apr14翻譯版

1、TPG-AC7127 REV. A161Thorn Hill Road Warrendale, PA 15086-7527AUDIT CRITERIAIssued 2012-10Revised 2014-04Superseding TPG-AC7127AUDIT CRITERIA FOR CASTINGS SUPPLIERS ACCREDITATION PROGRAM鑄件供應商資格鑒定程序審核標準1. SCOPE 適用范圍 適用范圍T

2、hese Audit Criteria are intended for use to survey a facility seeking accreditation by PRI TPG for Casting processes. The purpose of these Audit Criteria is to provide a means to verify and document that systems are in

3、 place to control processes, and that the process procedures are being followed. 此審核標準為PRI TPG審查鑄件供應商鑄造工藝、設施的 依據(jù)，其目的為：核實并且用文件規(guī)定其工藝過程能夠得到系統(tǒng)性的控制，并且保證其工 藝程序得到有效的執(zhí)行。2. GENERAL INFORMATION 總述 總述In completing this assessment,

4、 Auditors are instructed to respond with a “YES” or “NO” to address compliance with each statement of requirement. For any negative responses, the auditor must clearly indicate if the “NO” reflects noncompliance with r

5、espect to existence, adequacy, and/or compliance. Existence relates to evidence of a documented procedure or policy, adequacy relates to the completeness of the procedure or policy, and compliance relates to evidence

6、of effective implentation. 為了完成此次評估，審核員必須用“YES”或 者“NO”來答復每一個清單的符合情況。對于負面回復，審核員需要明確指出與不符合相關 的存在性、充分性和服從性。存在性涉及到文件化程序的證據(jù)，充分性涉及到文件化程序的 完整與否，服從性涉及到有效執(zhí)行的證據(jù)。 All negative responses require a Nonconformance Report (NCR) or expl

7、anation. 針對所有的負面回復，需要提供不符合報告（NCR）。 All “Not Applicable” (NA) responses must be explained. 所有的“不適用”回復都需要進行解釋。 The audit results should not include any customer proprietary or International Traffic in Arms Regulation/Expo

8、rt Administration Regulations (ITAR/EAR) information.2.1 Instructions to Supplier to be Audited 供應商審核指導說明2.1.1 Prior to the Initial and/or Reaccreditation TPG Audit初審或者復審之前2.1.1.1 The Supplier shall complete a self-audi

9、t to TPG-AC7127審核員需要根據(jù)TPG-AC7127完成自審 All nonconformances shall be corrected by the corrective action system, prior to the actual audit. This self-audit shall be maintained by the Supplier for review by the Auditor.在實際審

10、核前，所有的不順從項都需要通過有效的糾正措施進行糾正。供應商應保存自審結果以備審 核員審查。 During the self-audit the Supplier shall record each procedure, paragraph and page number for each checklist question requiring an answer on procedures. 自審過程中，供應商應記錄 每一個步驟，

11、并記錄檢查清單所列問題的答案，在規(guī)范文件中的段落和頁碼。PRI operating procedures provide that “This report is published by PRI to advance the state of technical, engineering, and quality sciences. The use of this report is entirely voluntary, and

12、its applicability and suitability for any particular use, including any patent infringement arising there from, is the sole responsibility of the user.“PRI values your input. To provide feedback on this document, please

13、 contact the appropriate commodity staff engineer. (Contact information is located at http://tpg.eauditnet.com under “Contact Us”.) Copyright 2012 Performance Review Institute. All rights reserved.

14、 15-OCT-12PRI TPG-AC7127 Revision A - 3 -A minimum of two job audits are required. However, the number of job audits depends on the scope of the aud

15、it. Sufficient auditing of the processes and materials cast must be conducted so as to satisfactorily answer all questions. If multiple shifts are used, part of the audit shall occur on each shift. If melting and casti

16、ng occurs only at night, at least 4 continuous hours of auditing shall occur on the night shift. 至少進行兩個審計任務。然而，審計任務的數(shù)量根據(jù)審 核的范圍。必須保證進行足夠的過程和材料鑄件審計，以保證能夠充分的回答所有的問題。如 果實行多班制，每個班都要進行部分的審核。如果熔煉和澆注在晚上進行，至少要在夜班進行 連續(xù)4小時的審核。3. A

17、DVANCED PRODUCT QUALITY PLANNING (APQP) 產品質量先期策劃 產品質量先期策劃3.1 Is there a method to review the following key information prior to building tooling:造型前，是否有方法評估以下的關鍵信息3.1.1 Drawing Rev level? YES NO圖紙版本修正等級3.1.2 Material gr

18、ade? YES NO材料級別3.1.3 Relevant specifications listed on purchase order and/or drawing? YES NO采購訂單和圖紙上的相關標準規(guī)范3.1.4 Special requirements and/or any deviation/concession? YES NO特殊要求及任何的偏差/讓步3.1.5 Gauging requirements? YES NO

19、量規(guī)要求3.1.6 Finishing requirements? YES NO成品要求3.1.7 New Component Introduction Production Part Approval Process (NCI/PPAP) requirements?YES NO是否有新產品的開發(fā)程序和新產品的批準程序？3.2 Is there a documented procedure to be sure all phases o

20、f the NCI/PPAP submission are completed?YES NO是否有文件記錄來確保NCI/PPAP所有階段的提交文件都是完整的3.3 Are QA personnel trained in NCI/PPAP requirements? YES NO質量保證人員（QA）是否進行過NCI/PPAP要求的培訓3.4 Is there a detailed Failure Mode Effect Analysis

21、(FMEA) control plan/process?YES NO是否有詳細的失效模式效應分析（FMEA）控制計劃/方法3.5 Is the gating layout calculated and plotted? YES NO是否對澆注系統(tǒng)的布局進行計算和繪制3.6 Has solidification modeling been completed using casting simulation software?YES

22、NO是否使用鑄造模擬軟件完成凝固模擬If “YES”, what simulation software was used?如果是，使用的是什么模擬軟件4. INCOMING INSPECTION – RAW MATERIAL 原材料檢驗 原材料檢驗4.1 Is a procedure in place regarding testing of

23、 incoming raw material? YES NO是否有適當?shù)年P于原材料的進料檢驗程序？ 4.2 Is Scrap Steel inspected prior to accepting the shipment or internal inspection, with regard to the following:在裝貨前或內部檢查前，廢鋼否收進行過以

24、下相關項目的檢驗 4.2.1 Visual? 外觀檢驗 YES NO4.2.2 Chemistry? 化學成分