水平式真空脫濾機(jī)功能對(duì)比

1、VACUUM FILTRATIONCOMPETITON 真空過(guò)濾比較,VACUUM FILTERS : PROCESS STEPS真空過(guò)濾機(jī)：工藝步驟,Cake formation, 濾餅形成 Cake washing ( if required) 濾餅沖洗（可選） Cake drying 濾餅干燥 Cake discharge 濾餅排放,Vacuum filtration 真空過(guò)濾,Equivalent

2、system with traditionnal pressure filters傳統(tǒng)壓濾機(jī)系統(tǒng),NOTA : Filter # means dual filter for continuous process注意：每處帶濾機(jī)都需要雙倍的帶濾機(jī)以滿足連續(xù)工藝的要求,Vacuum filtration 真空過(guò)濾,,INDUSTRIAL VACUUM FILTERS,Filter 過(guò)濾機(jī) Filtrate receivers 濾液接收

3、灌 vacuum pump 真空泵 Filtrate extraction devices 濾液萃取裝置 pumps 泵 barometric pot 開(kāi)口罐 Self extractors tanks 自萃取罐,An under vacuum filtration unit is composed by:一臺(tái)真空過(guò)濾裝置有以下部分組成：,INDUSTRIAL VACUUM FILTERS工業(yè)用真空過(guò)濾機(jī),,TYPE OF

4、 EQUIPMENT 設(shè)備類型,Horizontal belt filter水平帶式過(guò)濾機(jī)Moving support : Belt 移動(dòng)支撐：皮帶 Rotary vacuum drum filter,真空轉(zhuǎn)鼓式過(guò)濾機(jī)Moving support : Drum 移動(dòng)支撐：轉(zhuǎn)鼓 Rotary vacuum disc filter, 轉(zhuǎn)盤式過(guò)濾機(jī)Moving support : Disc 移動(dòng)支撐：轉(zhuǎn)盤

5、 Table filter 翻盤式過(guò)濾機(jī)Moving support : Table 移動(dòng)支撐：翻盤,Horizontal vacuum belt filter水平真空帶式過(guò)濾及,Horizontal vacuum belt filter 水平真空帶式過(guò)濾機(jī),Features :特點(diǎn)：Support (belt) horizontally positioned支撐（皮帶）水平安裝Adequate piston effec

6、t for washing (either co-current or methodic)優(yōu)化沖洗效果 For settling pulp, optimization of the geometry of the cake優(yōu)化濾餅的顆粒分布No potential cracks in the cake ( washing efficiency > 99%)濾餅內(nèi)部無(wú)裂縫（沖洗效率>99%）Can treat «

7、; difficult » slurries ( settable, high viscosity, ..) 能處理各種有難度的料漿（高粘稠性）No residual volume無(wú)殘留 Wide range of adjustment for operation ( feed solid content may vary),運(yùn)行寬度的調(diào)節(jié)（進(jìn)料固體的含量會(huì)變化）Low maintenance cos

8、t ( because of updated engineering) 低維護(hù)成本（以為最新的技術(shù)）No need of protracted supervision,無(wú)須長(zhǎng)時(shí)間的現(xiàn)場(chǎng)監(jiān)管 Exceptional utilization rate ( > 98%)優(yōu)異的利用率（>98%）,Horizontal vacuum belt filter 水平真空帶式過(guò)濾機(jī),Disadvantages :缺點(diǎn)：space r

9、equired,需要的空間 incompatibility with solvents,和溶劑不相溶 total hooding ( tight enclosed) is difficult for important surfaces.對(duì)重要表面做整體護(hù)罩很困難,Rotary vacuum drum filter 轉(zhuǎn)鼓式真空過(guò)濾機(jī),Rotary vacuum drum filter 轉(zhuǎn)鼓式真空過(guò)濾機(jī),F

10、eatures特點(diǎn)low space requirement ,所需空間小possibility to cover filter,可覆蓋過(guò)濾機(jī)possibility to make a airtight filter,可以做成密封的過(guò)濾機(jī)high availability ( > 95%) ,高利用率( > 95%) low investment cost , operation cost, power cost

11、,低投資，運(yùn)行成本，能耗成本process flexibility (NR, TS, NP, RL, RP, String, CA, SP types )工藝的靈活性may work with solvent or in very corrosive atmosphere (PP)可以與溶劑一起運(yùn)行， 或可以在強(qiáng)腐蝕性環(huán)境運(yùn)行may be used as a clarifier (NP type)可以作為澄清器用go

12、od dryness performance ( RP type)優(yōu)良的干燥效果worldwide more used vacuum filter solution….世界范圍內(nèi)使用較多的真空過(guò)濾機(jī)類型,Rotary vacuum drum filter 轉(zhuǎn)鼓式真空過(guò)濾機(jī),Disadvantages :缺點(diǎn)Washing efficiency,沖洗效果Cannot be used for high densit

13、y pulps,不能用在高粘稠度料漿上 Difficulty when fluctuant feed solid content,不能用在固體顆粒含量變化大的料漿上 High transport cost ( cannot be shipped dismantled)高運(yùn)輸成本（無(wú)法拆卸后船運(yùn)）,Rotary vacuum disc filter 轉(zhuǎn)盤式真空過(guò)濾機(jī),Rotary vacuum disc filter 轉(zhuǎn)

14、盤式真空過(guò)濾機(jī),Features特點(diǎn) very large filtration area,非常巨大的過(guò)濾空間 simple conception 簡(jiǎn)單的結(jié)構(gòu) low exploitation cost 低開(kāi)發(fā)成本,Disadvantage :缺點(diǎn) No cake washing possibility 不能沖洗濾餅 only use for product easy to filtrate只能用于過(guò)濾容易過(guò)濾的產(chǎn)品,Tab

15、le filter翻盤式過(guò)濾機(jī),Table filter,Features特點(diǎn) Very large filtration area ( > 250m² ) ,非常大的過(guò)濾面積 Few moving parts (compared to tilting pan filter) 更少的移動(dòng)部件（相對(duì)于斜盤式過(guò)濾機(jī)） Engineered for difficult atmosphere ( H3PO4)專為揮

16、發(fā)產(chǎn)品設(shè)計(jì) Low operating costs,低運(yùn)行成本 Higher productivity,高生產(chǎn)率 High availability高利用率 Very long life time非常長(zhǎng)的使用壽命,Table filter 翻盤式過(guò)濾機(jī),Disadvantages缺點(diǎn) High capital cost ,高成本Only designed for phosphoric acid application 專

17、為磷酸產(chǎn)品設(shè)計(jì),2 main types of washing process 兩種主要的沖洗工藝,Co current washing 正流沖洗,Often used經(jīng)常使用 Easy to operate易于操作,沖洗水入口,漿料入口,濾出液,沖洗液出口,2 main types of washing process,Methodic or counter current washing逆流沖洗,Used when proble

18、m of washing supply當(dāng)沖洗水供應(yīng)量有限時(shí),沖洗水入口,漿料入口,濾出液,沖洗液出口,漿料入口,濁液罐,Caracteristics特點(diǎn),Process Competition 工藝比較,Filter press擠壓機(jī) Pressure filter (Larox type)壓濾機(jī)（如LAROX） Belt filter without rubber belt無(wú)橡膠皮帶的帶式過(guò)濾機(jī) Se

19、ttling (Counter Current Decantation),沉淀式（逆流沉降槽）Centrifuges離心機(jī) Cyclone separation漩渦分離 Screening篩分 U-filtrationU型過(guò)濾,Process Competition 工藝比較,PRESSURE FILTER壓濾機(jī),It is not working under vacuum….非真空條件下運(yùn)行It 

20、;’s a vertical press filter…..垂直式壓濾機(jī),PRESSURE FILTER 壓濾機(jī),Squeezing by air or water通過(guò)空氣或者水?dāng)D壓,Filtration on horizontal plates在水平層面上過(guò)濾,Discharging排放 : Releving the platesMoving the cloth松開(kāi)夾層移走濾布,Washing or dryin

21、g沖洗或干燥,PRESSURE FILTER 壓濾機(jī),Features特點(diǎn) Very good dryness非常優(yōu)秀的干燥效果 Minimal foot print占地面積小 No vacuum system required無(wú)須真空系統(tǒng),Disadvantages缺點(diǎn),Discontinuous filter非連續(xù)過(guò)濾的過(guò)濾機(jī) Less washing efficiency ( Problem of d

22、ist.)沖洗效率低 High operating cost高運(yùn)行成本 Low availability低利用率,PRESSURE FILTER 壓濾機(jī),For your information…...信息,FILTRES PHILIPPEBrochures : 1975 PHILIPPE過(guò)濾機(jī)樣本：1975,BELT FILTER WITHOUT BELT 無(wú)皮帶的帶式過(guò)濾機(jī),No rub

23、ber belt, the Filtration cloth is directly in contact with trays無(wú)橡膠皮帶，濾布直接接觸托盤,,Trays托盤,,Cake濾餅,BELT FILTER WITHOUT BELT 無(wú)皮帶的帶式過(guò)濾機(jī),Cycle description 循環(huán)描述Vacuum is on 真空打開(kāi)的時(shí)候 filtration cloth is sealed on tr

24、aysFiltration is performingTrays are moving forwardend of course for trays濾布密封在托盤上，托盤向前移動(dòng)到尾部Vacuum is off 真空關(guān)閉Trays is going back 托盤返回Trays in initial position 托盤回到初始位置Vacuum is on 真空再次打開(kāi),BELT FILTER WITHOUT BELT

25、 無(wú)皮帶的帶式過(guò)濾機(jī),Features特點(diǎn)No rubber belt無(wú)須皮帶,Consequences結(jié)果Normally cheaper更便宜Can be installed for chemical application in which rubber is not allowed 可以在和橡膠不能共存的化學(xué)產(chǎn)品上使用,BELT FILTER WITHOUT BELT 無(wú)皮帶的帶式過(guò)濾

26、機(jī),Disadvantages :缺點(diǎn)Cannot have large filtration area equipment不能做到較大的過(guò)濾面積Cracks in the cake due to stop of vacuum : Washing efficiency decrease由于真空的停頓造成濾餅裂縫：沖洗效率降低Duration life of the cloth reduced : All the loads

27、is supported by the cloth濾布?jí)勖档停核械呢?fù)載都由濾布支撐Filtrate cannot be clear because compromise between solidity&openingNon scalable equipment 由于固體和開(kāi)口之間沒(méi)有緩沖設(shè)備造成濾液渾濁,WARNING 警告,Some customers are speaking about «

28、; belt » filters, but in their mind :一些客戶談?wù)搸竭^(guò)濾機(jī)，但是在他們的概念里belt = Filtration cloth皮帶=濾布,Specially, when they want to compare our HVBF with :特別是當(dāng)他們想將我們的HVBF和以下設(shè)備比較的時(shí)候：Pressure filter ( Larox type)壓

29、濾機(jī)Belt filter without rubber belt無(wú)皮帶的帶式過(guò)濾機(jī),COUNTER CURRENT DECANTATION逆流傾出,Features特點(diǎn)No filtration equipment無(wú)須過(guò)濾設(shè)備Very low operating cost ( low energy cost)非常低的運(yùn)行成本（低能耗）Low maintenance 低維護(hù)成本,COUNTER CURRENT DECANT

30、ATION逆流傾出,Disadvantages缺點(diǎn)Maximal foot print 大占地面積High water consumption高水量消耗Very long response time長(zhǎng)時(shí)間的等待,Solids are still in liquid phaseHigh capital cost固體仍然存在于液體中高投資,Process Competitioncaracteristics 工藝特點(diǎn)比較,CON

31、CLUSION結(jié)論,Even with good experience, we need to know environment of the problem :即使有豐富的經(jīng)驗(yàn)我們也需要知道一下環(huán)境因素Solids concentration固液比 Flow rate流量 Granulometry粒徑分布 Temperature溫度 Viscosity,粘稠度 Chemical apsect ( corrosive

32、? Toxic ?, which material ?)化學(xué)性質(zhì) Objectives of the plant ( productivity ?, dryness ? Performance ?)工廠的意圖（產(chǎn)量？干燥效果？性能表現(xiàn)？） Filter aid ? Floculant ?過(guò)濾輔助 Allowable space for equipment ?設(shè)備的放置空間 Is there a problem for was

33、hing liquid supply ?沖洗液是否足夠 Is the cake to be dry ? How much ?濾餅需要干燥嗎，什么程度？,Example :例如：Hydromet. Process降壓藥 工藝,Different solutions :不同的工藝方法：HVBF« Good » washer 優(yōu)秀的沖洗RVDF« Bad 

34、» washer 不良的沖洗Under pressure filters壓濾機(jī)Discontinuous不連續(xù) Only for low % w/w solids 只能用以固體百分比低的料漿Counter current decantation傾出工藝Requires high volume of liquid要求大量液體,CONCLUSION 結(jié)論,A questionnary have to be fill

35、ed but at least, trials would be necessary :問(wèn)卷需要填寫(xiě)，至少，實(shí)驗(yàn)是必要的：,To optimize the process requirements優(yōu)化工藝要求 To give adapted process guarantees提供適合的工藝保證 To give adapted mechanical guarantees提供適合的設(shè)備保證 To develop custome